A Review on Fault Diagnosis and Condition Monitoring of Gearboxes by Using AE Technique

Gearboxes have a significant role in the operation of rotating machinery. Several techniques exist for the diagnosis of fault in gearboxes. This work presents the techniques for the condition monitoring and fault diagnosis of the gearboxes based on Acoustic Emission (AE). The review describes the application of AE to detect the various types of fault in the gearboxes for different types of gear, the AE parameters used for the gearbox fault diagnosis, AE signal processing techniques, feature extraction techniques for the fault identification of gearbox, modelling of AE generated in gearbox and fault location detection using AE technique. After detailed description of the various techniques, some potential research issues are also discussed which is associated with condition monitoring and fault diagnosis of gearboxes using AE.

[1]  I. A. Viktorov Rayleigh and Lamb Waves , 1967 .

[2]  David,et al.  A comparative experimental study on the diagnostic and prognostic capabilities of acoustics emission, vibration and spectrometric oil analysis for spur gears , 2007 .

[3]  Slim Soua,et al.  Detection of gearbox failures by combined acoustic emission and vibration sensing in rotating machinery , 2014 .

[4]  Naim Baydar,et al.  DETECTION OF GEAR FAILURES VIA VIBRATION AND ACOUSTIC SIGNALS USING WAVELET TRANSFORM , 2003 .

[5]  Marijonas Bogdevičius,et al.  Diagnostic features for the condition monitoring of hypoid gear utilizing the wavelet transform , 2016 .

[6]  Arthur W. Lees,et al.  Detection of severe sliding and pitting fatigue wear regimes through the use of broadband acoustic emission , 2005 .

[7]  David He,et al.  Gearbox Tooth Cut Fault Diagnostics Using Acoustic Emission and Vibration Sensors — A Comparative Study , 2014, Sensors.

[8]  David,et al.  Application of acoustic emission to seeded gear fault detection , 2005 .

[9]  I. R. Praveen Krishna,et al.  Local fault detection in helical gears via vibration and acoustic signals using EMD based statistical parameter analysis , 2014 .

[10]  David Mba,et al.  Development of Acoustic Emission Technology for Condition Monitoring andDiagnosis of Rotating Machines; Bearings, Pumps, Gearboxes, Engines and RotatingStructures. , 2006 .

[11]  Cristián Molina Vicuña Effects of operating conditions on the Acoustic Emissions (AE) from planetary gearboxes , 2014 .

[12]  B. Samanta,et al.  Gear fault diagnosis using energy-based features of acoustic emission signals , 2002 .

[13]  Ruoyu Li,et al.  Gear Fault Location Detection for Split Torque Gearbox Using AE Sensors , 2012, IEEE Transactions on Systems, Man, and Cybernetics, Part C (Applications and Reviews).

[14]  DongSik Gu,et al.  Detection of faults in gearboxes using acoustic emission signal , 2011 .

[15]  Eric Bechhoefer,et al.  Gear fault detection using time synchronous average based acoustic emission condition indicators , 2013 .

[16]  Adrian A. Pollock Acoustic Emission Inspection , 2009 .

[17]  Gerard-Andre Capolino,et al.  A comparative study of acoustic, vibration and stator current signatures for gear tooth fault diagnosis , 2012, 2012 XXth International Conference on Electrical Machines.

[18]  David,et al.  Identification of the acoustic emission source during a comparative study on diagnosis of a spur gearbox , 2005 .

[19]  Cristián Molina Vicuña,et al.  A method for reduction of Acoustic Emission (AE) data with application in machine failure detection and diagnosis , 2017 .

[20]  E. Siores,et al.  Condition monitoring of a gear box using acoustic emission testing , 1997 .

[21]  Theodoros Loutas,et al.  Condition monitoring of a single-stage gearbox with artificially induced gear cracks utilizing on-line vibration and acoustic emission measurements , 2009 .

[22]  Giuseppe Lacidogna,et al.  Mesoscopic modeling of Acoustic Emission through an energetic approach , 2008 .

[23]  David,et al.  Observations of acoustic emission activity during gear defect diagnosis , 2003 .

[24]  Tat-Hean Gan,et al.  An experimental study on the applicability of acoustic emission for wind turbine gearbox health diagnosis , 2016 .

[25]  Mhmod Hamel,et al.  Investigation of the influence of oil film thickness on helical gear defect detection using Acoustic Emission , 2014 .

[26]  B. Eftekharnejad,et al.  Acoustic emission signals associated with damaged helical gears , 2008 .

[27]  Dan Xiang Acoustic emission detection of early stages of cracks in rotating gearbox components , 2017 .

[28]  D Mba,et al.  Experimentally Established Correlation between Acoustic Emission Activity, Load, Speed, and Asperity Contact of Spur Gears Under Partial Elastohydrodynamic Lubrication , 2005 .

[29]  A. Pollock Acoustic emission - 2: Acoustic emission amplitudes , 1973 .

[30]  Avinash Singh An Experimental Investigation of Bending Fatigue Initiation and Propagation Lives , 2001 .

[31]  Theodoros Loutas,et al.  The combined use of vibration, acoustic emission and oil debris on-line monitoring towards a more effective condition monitoring of rotating machinery , 2011 .

[32]  M. Elforjani,et al.  Condition monitoring of worm gears , 2012 .

[33]  Raja Ishak Raja Hamzah,et al.  The influence of operating condition on acoustic emission (AE) generation during meshing of helical and spur gear , 2009 .

[34]  Masoud Mohammadi,et al.  Discrete wavelet transform and artificial neural network for gearbox fault detection based on acoustic signals , 2013 .

[35]  H. Sentoku AE in tooth surface failure process of spur gears , 1998 .

[36]  Theodoros Loutas,et al.  Diagnosis of Artificial Gear Defects on Single Stage Gearbox Using Acoustic Emission , 2006 .

[37]  Slim Soua,et al.  Determination of the combined vibrational and acoustic emission signature of a wind turbine gearbox and generator shaft in service as a pre-requisite for effective condition monitoring , 2013 .

[38]  Ruoyu Li,et al.  Rotational Machine Health Monitoring and Fault Detection Using EMD-Based Acoustic Emission Feature Quantification , 2012, IEEE Transactions on Instrumentation and Measurement.

[39]  Ruoyu Li,et al.  Split torque type gearbox fault detection using acoustic emission and vibration sensors , 2010, 2010 International Conference on Networking, Sensing and Control (ICNSC).

[40]  T. Masuyama,et al.  Acoustic Emission during Fatigue Crack Growth in Carburized Gear Tooth. , 1994 .

[41]  Huaqing Wang,et al.  Study and Application of Acoustic Emission Testing in Fault Diagnosis of Low-Speed Heavy-Duty Gears , 2011, Sensors.

[42]  David He,et al.  Planetary gearbox fault diagnostic method using acoustic emission sensors , 2015 .

[43]  D. Mba,et al.  Correlation Between Acoustic Emission Activity and Asperity Contact During Meshing of Spur Gears Under Partial Elastohydrodynamic Lubrication , 2005 .

[44]  Ram Bihari Sharma,et al.  Condition Monitoring of Gearbox using Experimental Investigation of Acoustic Emission Technique , 2017 .

[45]  I. R. Praveen Krishna,et al.  Empirical mode decomposition of acoustic signals for diagnosis of faults in gears and rolling element bearings , 2012 .

[46]  David Mba,et al.  Limitation of Acoustic Emission for Identifying Seeded Defects in Gearboxes , 2005 .

[47]  I. A. Viktorov Rayleigh and Lamb Waves: Physical Theory and Applications , 1967 .

[48]  Pavel Mazal,et al.  Possibilities of the damage diagnostics of gearboxes and bearings with acoustic emissions method , 2012 .

[49]  Raja Ishak Raja Hamzah,et al.  Observations of acoustic emission under conditions of varying specific film thickness for meshing spur and helical gears , 2008 .

[50]  Sandeep M. Vijayakar,et al.  Detecting Gear Tooth Breakage Using Acoustic Emission: a Feasibility and Sensor Placement Study , 1999 .

[51]  Fulei Chu,et al.  Planet gear fault localization for wind turbine gearbox using acoustic emission signals , 2017 .

[52]  S. Miccoli,et al.  Gear tooth root fatigue test monitoring with continuous acoustic emission: Advanced signal processing techniques for detection of incipient failure , 2018 .

[53]  Ram Bihari Sharma,et al.  Modelling of acoustic emission generated in involute spur gear pair , 2017 .

[54]  N. Tandon,et al.  Detection of defects in gears by acoustic emission measurements , 1999 .

[55]  C. Scruby,et al.  An introduction to acoustic emission , 1986 .

[56]  Theodoros Loutas,et al.  A Novel Approach for Continuous Acoustic Emission Monitoring on Rotating Machinery Without the Use of Slip Ring , 2008 .

[57]  Raja Ishak Raja Hamzah,et al.  Acoustic Emission and Specific Film Thickness for Operating Spur Gears , 2007 .

[58]  Naim Baydar,et al.  A comparative study of acoustic and vibration signals in detection of gear failures using Wigner-Ville distribution. , 2001 .

[59]  Hiroyuki Yamato,et al.  ACOUSTIC EMISSION IN BENDING FATIGUE PROCESS OF CARBURIZING SPUR GEAR BY AE SOURCE LOCATION , 1995 .

[60]  Eric Bechhoefer,et al.  A New Acoustic Emission Sensor Based Gear Fault Detection Approach , 2020 .

[61]  Y. Pao,et al.  Acoustic emission and transient waves in an elastic plate , 1979 .

[62]  Raja Ishak Raja Hamzah,et al.  Artificial neural network model for monitoring oil film regime in spur gear based on acoustic emission data , 2015 .

[63]  Raja Ishak Raja Hamzah Elastohydrodynamic Film Thickness and Acoustic Emission for Meshing of Spur and Helical Gears , 2007 .

[64]  Anand Parey,et al.  Modelling of acoustic emission generated due to pitting on spur gear , 2018 .

[65]  Raja Ishak Raja Hamzah,et al.  Acoustic emission and specific film thickness (λ) for spur gears , 2008 .

[67]  Eric Bechhoefer,et al.  Development of a new acoustic emission based fault diagnosis tool for gearbox , 2013, 2013 IEEE Conference on Prognostics and Health Management (PHM).

[68]  Ram Bihari Sharma,et al.  Modelling of acoustic emission generated by crack propagation in spur gear , 2017 .

[69]  Babak Eftekharnejad,et al.  Seeded fault detection on helical gears with acoustic emission , 2009 .

[70]  Karen Margaret Holford,et al.  Detection of Cracking in Gear Teeth Using Acoustic Emission , 2010 .

[71]  Takao Koide,et al.  Acoustic Emission in Bending Fatigue Process of Spur Gear Teeth. , 1992 .

[72]  Chee Keong Tan,et al.  Diagnostics and prognostics with Acoustic Emission, Vibration and Spectrometric Oil Analysis for spur gears; a comparative study , 2005 .