Recent advances in power electronics technology for industrial and traction machine drives

This paper presents a review of the state of the art of power electronics technology in both industrial and traction drive application. Key development trends include the dominance of AC adjustable-speed drives in new applications, with the squirrel-cage induction machine as the preferred machine in most cases. Particularly striking has been the rapid ascendance of the insulated-gate bipolar transistor (IGBT) as the predominant power switch in both industrial and traction applications ranging from fractional kilowatts to multimegawatts. Key current issues such as industrial drive input power quality and the effects of fast IGBT switching transients on the machines and electromagnetic interference (EMI) production are reviewed. Developments in electric traction for both rail and road vehicles are discussed, including the increasing modularity of new traction inverters in all sizes and the market introduction of new hybrid vehicles using advanced power electronics. The paper concludes with a discussion of expected future trends in power electronics technology that will likely expand the markets for industrial and traction drives during coming years.

[1]  Alfio Consoli,et al.  Reduction of common mode currents in PWM inverter motor drives , 1997, IAS '97. Conference Record of the 1997 IEEE Industry Applications Conference Thirty-Second IAS Annual Meeting.

[2]  A. von Jouanne,et al.  Design considerations for an inverter output filter to mitigate the effects of long motor leads in ASD applications , 1996, Proceedings of Applied Power Electronics Conference. APEC '96.

[3]  S. Sasaki,et al.  Toyota's newly developed hybrid powertrain , 1998, Proceedings of the 10th International Symposium on Power Semiconductor Devices and ICs. ISPSD'98 (IEEE Cat. No.98CH36212).

[4]  K. Satoh,et al.  Damping circuit to suppress motor terminal overvoltage and ringing in PWM inverter-fed AC motor drive systems with long motor leads , 1998, Conference Record of 1998 IEEE Industry Applications Conference. Thirty-Third IAS Annual Meeting (Cat. No.98CH36242).

[5]  Phoivos D. Ziogas,et al.  Analysis and design of Forced Commutated Cycloconverter structures with improved transfer characteristics , 1986, 1985 IEEE Power Electronics Specialists Conference.

[6]  John Rosa,et al.  Utilization and Rating of Machine Commutated Inverter-Synchronous Motor Drives , 1979, IEEE Transactions on Industry Applications.

[7]  C.L. Neft,et al.  Theory and design of a 30-hp matrix converter , 1988, Conference Record of the 1988 IEEE Industry Applications Society Annual Meeting.

[8]  M. B. Hughes,et al.  Canadian National Power Quality Survey: frequency of industrial and commercial voltage sags , 1996, Proceedings of 1996 IAS Industrial and Commercial Power Systems Technical Conference.

[9]  Gary L. Skibinski,et al.  Generation, control and regulation of EMI from AC drives , 1997, IAS '97. Conference Record of the 1997 IEEE Industry Applications Conference Thirty-Second IAS Annual Meeting.

[10]  Li Ran,et al.  Conducted electromagnetic emissions in induction motor drive systems. II. Frequency domain models , 1998 .

[11]  J.M. Allocco Laminated bus bars for power system interconnects , 1997, Proceedings of APEC 97 - Applied Power Electronics Conference.

[12]  L. Geppert High-flying DSP architectures , 1998 .

[13]  E. E. Ward Invertor suitable for operation over a range of frequency , 1964 .

[14]  Thomas M. Jahns,et al.  Flux-Weakening Regime Operation of an Interior Permanent-Magnet Synchronous Motor Drive , 1987, IEEE Transactions on Industry Applications.

[15]  A. von Jouanne,et al.  Design considerations for an inverter output filter to mitigate the effects of long motor leads in ASD applications , 1997 .

[16]  Bantval J. Baliga,et al.  The future of power semiconductor device technology , 2001, Proc. IEEE.

[17]  Math Bollen,et al.  Analysis of voltage tolerance of AC adjustable-speed drives for three-phase balanced and unbalanced sags , 1999, 1999 IEEE Industrial and Commercial Power Systems Technical Conference (Cat. No.99CH36371).

[18]  P. J. Link,et al.  Minimizing electric bearing currents in ASD systems , 1999 .

[19]  K. P. Phillips Power electronics: will our current technical vision take us to the next level of AC drive product performance? , 2000, Conference Record of the 2000 IEEE Industry Applications Conference. Thirty-Fifth IAS Annual Meeting and World Conference on Industrial Applications of Electrical Energy (Cat. No.00CH37129).

[20]  D. Borojevic,et al.  Space vector modulated three-phase to three-phase matrix converter with input power factor correction , 1995 .

[21]  Li Ran,et al.  Conducted electromagnetic emissions in induction motor drive systems. I. Time domain analysis and identification of dominant modes , 1998 .

[22]  Doyle F. Busse,et al.  Bearing currents and their relationship to PWM drives , 1997 .

[23]  Thomas A. Lipo,et al.  Modeling of motor bearing currents in PWM inverter drives , 1995 .

[24]  Thomas A. Lipo,et al.  New control strategy for matrix converter , 1989, 20th Annual IEEE Power Electronics Specialists Conference.

[25]  Thomas A. Lipo,et al.  Experimental comparison of motor bearing currents with PWM hard and soft switched voltage source inverters , 1996, PESC Record. 27th Annual IEEE Power Electronics Specialists Conference.

[26]  Alberto Tenconi,et al.  Electric and Hybrid Vehicles Technology: Ideas for Short and Long Term Diffusion in Europe , 2000 .

[27]  J. Onuki,et al.  Reliability of thick Al wire bonds in IGBT modules for traction motor drives , 1995, Proceedings of International Symposium on Power Semiconductor Devices and IC's: ISPSD '95.

[28]  Boon-Teck Ooi,et al.  Direct AC-AC matrix converter based on three-phase voltage-source converter modules , 1993, Proceedings of IECON '93 - 19th Annual Conference of IEEE Industrial Electronics.

[29]  R. Wu,et al.  Analysis of an AC to DC voltage source converter using PWM with phase and amplitude control , 1989, Conference Record of the IEEE Industry Applications Society Annual Meeting,.

[30]  M. Depenbrock,et al.  Direct self-control (DSC) of inverter-fed induction machine , 1988 .

[31]  D. Macdonald,et al.  PWM drive related bearing failures , 1999 .

[32]  Prasad Enjeti,et al.  Effect of voltage sags on adjustable-speed drives: a critical evaluation and an approach to improve performance , 1999 .

[33]  Thomas M. Jahns,et al.  AC adjustable-speed drives at the millennium: how did we get here? , 2001 .

[34]  David Leggate,et al.  Interaction of drive modulation and cable parameters on AC motor transients , 1996, IAS '96. Conference Record of the 1996 IEEE Industry Applications Conference Thirty-First IAS Annual Meeting.

[35]  Boon Teck Ooi,et al.  A Three-Phase Controlled-Current PWM Converter with Leading Power Factor , 1987, IEEE Transactions on Industry Applications.

[36]  Frede Blaabjerg,et al.  New protection issues of a matrix converter: design considerations for adjustable-speed drives , 1999 .

[37]  D. Casadei,et al.  A general approach for the analysis of the input power quality in matrix converters , 1996, PESC Record. 27th Annual IEEE Power Electronics Specialists Conference.

[38]  B. Höhlein,et al.  Fuel cell drive system with hydrogen generation in test , 2000 .

[39]  Thomas A. Lipo,et al.  Implementation of a controlled rectifier using AC-AC matrix converter theory , 1989 .

[40]  P.H. Desai,et al.  Evaluation of freon modules for power electronics designed for a locomotive traction drive , 1988, Conference Record of the 1988 IEEE Industry Applications Society Annual Meeting.

[41]  Thomas M. Jahns,et al.  AC adjustable-speed drives at the millennium: how did we get here? , 2000, APEC 2000. Fifteenth Annual IEEE Applied Power Electronics Conference and Exposition (Cat. No.00CH37058).

[42]  F. A. Wyczalek Hybrid electric vehicles in Europe and Japan , 1996, IECEC 96. Proceedings of the 31st Intersociety Energy Conversion Engineering Conference.

[43]  Timothy J. E. Miller,et al.  Brushless Permanent-Magnet and Reluctance Motor Drives , 1989 .

[44]  V. Blasko,et al.  Operation of a voltage source converter at increased utility voltage , 1995 .

[45]  V. Blasko,et al.  A new mathematical model and control of a three-phase AC-DC voltage source converter , 1997 .

[46]  Boon-Teck Ooi,et al.  Indirect current control of a unity power factor sinusoidal current boost type three-phase rectifier , 1988 .

[47]  C. S. Namuduri,et al.  High power density electric drive for an hybrid electric vehicle , 1998, APEC '98 Thirteenth Annual Applied Power Electronics Conference and Exposition.

[48]  A. Steimel Electric railway traction in Europe , 1996 .

[49]  T. Lipo,et al.  Elimination of common mode voltage in three phase sinusoidal power converters , 1996, PESC Record. 27th Annual IEEE Power Electronics Specialists Conference.

[50]  V. Blasko Power conditions and control of a regenerative brake , 1998, Conference Record of 1998 IEEE Industry Applications Conference. Thirty-Third IAS Annual Meeting (Cat. No.98CH36242).

[51]  D. Schlegel,et al.  Reflected wave modeling techniques for PWM AC motor drives , 1998, APEC '98 Thirteenth Annual Applied Power Electronics Conference and Exposition.

[52]  Li Ran,et al.  Correction to "Conducted Electromagnetic Emissions in Induction Motor Drive Systems Part II: Frequency Domain Models" , 1998 .

[53]  Peter W. Lehn,et al.  Discrete time modeling and control of the voltage source converter for improved disturbance rejection , 1999 .

[54]  J. D. van Wyk,et al.  Power electronic converters for motion control , 1994, Proc. IEEE.

[55]  John Michael Miller,et al.  Electric drive subsystem for a low-storage requirement hybrid electric vehicle , 1999 .

[56]  Giovanna Oriti,et al.  Elimination of common mode voltage in three phase sinusoidal power converters , 1996 .

[57]  Hirofumi Akagi,et al.  A New Neutral-Point-Clamped PWM Inverter , 1981, IEEE Transactions on Industry Applications.

[58]  Kaneyuki Hamada,et al.  Introduction to the Permanent Magnet Motor Market , 2000 .

[59]  A. von Jouanne,et al.  Assessment of ride-through alternatives for adjustable speed drives , 1998, Conference Record of 1998 IEEE Industry Applications Conference. Thirty-Third IAS Annual Meeting (Cat. No.98CH36242).

[60]  J. Erdman,et al.  Effect of PWM inverters on AC motor bearing currents and shaft voltages , 1995, Proceedings of 1995 IEEE Applied Power Electronics Conference and Exposition - APEC'95.

[61]  T. Gilmore,et al.  Ratings of semiconductors for AC drives , 2000, Conference Record of 2000 Annual Pulp and Paper Industry Technical Conference (Cat. No.00CH37111).

[62]  Robert D. Lorenz Advances in electric drive control , 1999, IEEE International Electric Machines and Drives Conference. IEMDC'99. Proceedings (Cat. No.99EX272).

[63]  L. Gyugyi,et al.  Static power frequency changers: Theory, performance, and application , 1976 .

[64]  M. Depenbrock,et al.  Direct self-control (DSC) of inverter fed induktion machine , 1987, IEEE Power Electronics Specialists Conference.

[65]  H. Akagi,et al.  Modeling and damping of high-frequency leakage currents in PWM inverter-fed AC motor drive systems , 1995, IAS '95. Conference Record of the 1995 IEEE Industry Applications Conference Thirtieth IAS Annual Meeting.