Mapping ergonomics application to improve SMEs working condition in industrially developing countries: a critical review

In industrially developing countries (IDC), small and medium enterprises (SMEs) account for the highest proprotion of employment. Unfortunately, the working conditions in SMEs are often very poor and expose employees to a potentially wide range of health and safety risks. This paper presents a comprehensive review of 161 articles related to ergonomics application in SMEs, using Indonesia as a case study. The aim of this paper is to investigate the extent of ergonomics application and identify areas that can be improved to promote effective ergonomics for SMEs in IDC. The most urgent issue found is the need for adopting participatory approach in contrast to the commonly implemented top-down approach. Some good practices in ergonomics application were also revealed from the review, e.g. a multidisciplinary approach, unsophisticated and low-cost solutions, and recognising the importance of productivity. The review also found that more work is still required to achieve appropriate cross-cultural adaptation of ergonomics application. Practitioner Summary: Despite continuous efforts in addressing ergonomics issues in SMEs of IDC, workers are still exposed to poor work conditions. We reviewed factual-based evidence of current ergonomics application to inform future strategies of ergonomics in IDC, using Indonesia as a case study.

[1]  O Karhu,et al.  Correcting working postures in industry: A practical method for analysis. , 1977, Applied ergonomics.

[2]  Ida Bagus Adnyana Manuaba,et al.  ERGONOMIC REDESIGN OF WORKING TOOLS INCREASES PERFORMANCE OF TRADITIONAL COCONUT OIL MAKERS IN THE DISTRICT OF DAWAN, KLUNGKUNG , 2009, Indonesia Journal of Biomedical Science.

[3]  H. Purnomo,et al.  DESAIN SISTEM KERJA PADA PENGRAJIN MENDONG DENGAN PENDEKATAN ERGONOMI MAKRO , 2011 .

[4]  Jeffrey A. Hudson,et al.  Digital Human Modelling Systems: A Procedure for Verification and Validation Using the F-16 Crew Station , 2000 .

[5]  L McAtamney,et al.  RULA: a survey method for the investigation of work-related upper limb disorders. , 1993, Applied ergonomics.

[6]  Caecilia Sri Wahyuning,et al.  RANCANGAN PRODUK ALAT PEDAGANG ASONGAN DENGAN MENGGUNAKAN METODE ERGONOMIC FUNCTION DEPLOYMENT (EFD) , 2012 .

[7]  Paul H.P. Yeow,et al.  Productivity and quality improvements, revenue increment, and rejection cost reduction in the manual component insertion lines through the application of ergonomics , 2006 .

[8]  IMPROVEMENT OF WORK QUALITY BY APPLYING ERGONOMIC APPROACH INCREASES PERFORMANCE OF TRADITIONAL PORTERS IN BADUNG MARKET DENPASAR , 2009 .

[9]  Thomas R Cunningham,et al.  Safety activities in small businesses. , 2014, Safety science.

[10]  Lobes Herdiman,et al.  PERANCANGAN LANTAI PRODUKSI DENGAN MINIMISASI WASTE ACTIVITY DAN PERBAIKAN POSISI KERJA OPERATOR SEBAGAI UPAYA MENINGKATKAN EFISIENSI PRODUKSI ALMARI , 2008 .

[11]  Mike J. Monroe,et al.  Ergonomic interventions for the reduction of low back stress in framing carpenters in the home building industry , 2003 .

[12]  W. Mackenzie,et al.  The Management and the Worker , 2008 .

[13]  P. Åstrand,et al.  Textbook of Work Physiology , 1970 .

[14]  Ahmad Ahmad,et al.  KENYAMANAN DAN PRODUKTIVITAS KERJA PEMAKAIAN RANCANGAN KURSI ERGONOMIS UNTUK PENJAHIT , 2004 .

[15]  P. Markkanen Occupational safety and health in Indonesia , 2004 .

[16]  Indah Pratiwi,et al.  PERANCANGAN PERALATAN DAN PENGEMBANGAN METODE KERJA PADA INDUSTRI TAHU DITINJAU DARI ASPEK ERGONOMI UNTUK MENINGKATKAN KAPASITAS PRODUKSI , 2009 .

[17]  N. Adiputra,et al.  SISTEM KERJA DENGAN PENDEKATAN ERGONOMI TOTAL MENGURANGI KELUHAN MUSKULOSKELETAL, KELELAHAN DAN BEBAN KERJA SERTA MENINGKATKAN PRODUKTIVITAS PEKERJA INDUSTRI GERABAH DI KASONGAN, BANTUL , 2007, Indonesia Journal of Biomedical Science.

[18]  Sritomo Wignjosoebroto,et al.  Indonesia ergonomics roadmap: where we are going? , 2007, Journal of human ergology.

[19]  Toru Itani,et al.  Promotion of a healthy work life at small enterprises in Thailand by participatory methods. , 2006, Industrial health.

[20]  A. C. Ivy The Physiology of Work , 1942 .

[21]  Nofirza Nofirza,et al.  PERANCANGAN ALAT PEMOTONG NENAS YANG ERGONOMIS UNTUK MENINGKATKAN PRODUKTIVITAS , 2012 .

[22]  Hal Hill Old policy challenges for a new administration: SMEs in Indonesia , 2002 .

[23]  Ketut Tirtayasa,et al.  The change of working posture in Manggur decreases cardiovascular load and musculoskeletal complaints among Balinese gamelan craftsmen. , 2003, Journal of human ergology.

[24]  Siswarno Gobel STUDI POSTUR KERJA PEMBUAT BATU BATA MENGGUNAKAN METODE RAPID ENTIRE BODY ASSESMENT (REBA) , 2014 .

[25]  D. O’Neill Ergonomics in industrially developing countries: does its application differ from that in industrially advanced countries? , 2000, Applied ergonomics.

[26]  D P Sutjana Use of serrated sickle to increase farmer's productivity. , 2000, Journal of human ergology.

[27]  Tri Wahyuni FAKTOR RISIKO YANG BERHUBUNGAN DENGAN KEJADIAN KONJUNGTIVITIS FOTOELEKTRIK PADA PEKERJA PENGELASAN DI KECAMATAN CILACAP TENGAH KABUPATEN CILACAP , 2013 .

[28]  Yuniar Yuniar,et al.  Rancangan Perbaikan Sistem Kerja dengan Metode Quick Exposure Check (QEC) di Bengkel Sepatu X di Cibaduyut , 2013 .

[29]  Purnawan Adi Wicaksono,et al.  Usulan Perancangan Fasilitas Kerja untuk Mengurangi Muscolotal Disorder pada Pekerja Pembuat Jeli Rumput Laut (Studi Kasus pada UKM Padepokan Suket Segoro, Ketileng – Semarang) , 2012 .

[30]  S Hignett,et al.  Rapid entire body assessment (REBA). , 2000, Applied ergonomics.

[31]  Sp.OK Dr.dr. Lientje Setyawati Maurits,et al.  Pengaruh penggunaan kursi dan meja kerja yang ergonomis terhadap kenyamanan dan produktivitas tenaga kerja industri pembuatan emping melinjo di Padang Pariaman , 2003 .

[32]  Analisa Pengaruh Keadaan Lingkungan Fisik dan Proses Produksi Terhadap Manajemen Pengelolaan K3 ( Studi Kasus Industri Plastik CV Sumber Agung Jawa Tengah ) , 2009 .

[33]  F. J. Roethlisberger,et al.  Management and the Worker , 1941 .

[34]  Merry Siska,et al.  ANALISA POSISI KERJA PADA PROSES PENCETAKAN BATU BATA MENGGUNAKAN METODE NIOSH , 2012 .

[35]  Ayu Suci Fitriasari PERANCANGAN FASILITAS KERJA UNTUK MEREDUKSI TERJADINYA MUSCULOSKELETAL DISORDER , 2011 .

[36]  Iman A Nuwayhid,et al.  Occupational health research in developing countries: a partner for social justice. , 2004, American journal of public health.

[37]  Leonard C. Mead,et al.  HUMAN FACTORS IN ENGINEERING DESIGN , 1947 .

[38]  Harmein Nasution,et al.  Perancangan Fasilitas Kerja untuk Mereduksi Human Error , 2012 .

[39]  K Kogi,et al.  Participatory ergonomics that builds on local solutions. , 1995, Journal of human ergology.

[40]  Adnyana Manuaba Total approach is a must for small and medium enterprises to attain sustainable working conditions and environment, with special reference to Bali, Indonesia. , 2006, Industrial health.

[41]  Alain Wisner,et al.  Ergonomics in industrially developing countries , 1985 .

[42]  Erlinda Muslim,et al.  ANALISIS ERGONOMI INDUSTRI GARMEN DENGAN POSTURE EVALUATION INDEX PADA VIRTUAL ENVIRONMENT , 2011 .

[43]  B. Jonsson,et al.  Standardised Nordic questionnaires for the analysis of musculoskeletal symptoms. , 1987, Applied ergonomics.

[44]  Martini Martini,et al.  Beberapa Faktor Yang Berpengaruh Terhadap Keluhan Nyeri Punggung Bawah Pada Penjual Jamu Gendong , 2009 .

[45]  D. P. Sutjana,et al.  CHANGING BODY POSTURE AND WORKING SYSTEM IMPROVES WOKERS PERFORMANCE AND PRODUCT QUALITY , 2011 .

[46]  Eri Achiraeniwati,et al.  PERBAIKAN FASILITAS KERJA DENGAN PENDEKATAN ERGONOMI (STUDI KASUS INDUSTRI RUMAH TANGGA SEPATU CIBADUYUT: CV GERUND) , 2010 .

[47]  Adhi Dwi Arta Perancangan Ulang Alat Mesin Pembuat Es Puter Berdasarkan Aspek Ergonomi , 2011 .

[48]  Participatory planning and village tourism SMEs: a case study of Bantul Regency, Yogyakarta, Indonesia. , 2012 .

[49]  Frank Bunker Gilbreth,et al.  Applied motion study : a collection of papers on the efficient method to industrial preparedness , 1919 .

[50]  Ulfa Nurullita ANALISIS ASPEK FAKTOR LINGKUNGAN FISIK PADA INDUSTRI TAHU DI KELURAHAN JOMBLANG KECAMATAN CANDI SARI KOTA SEMARANG , 2008 .

[51]  Houshang Shahnavaz Ergonomics: An emerging concept in industrially developing countries , 1989 .

[52]  Bambang Suhardi,et al.  ANALISIS POSTUR KERJA MANUAL MATERIAL HANDLING MENGGUNAKAN METODE OWAS (OVAKO WORK POSTUR ANALYSIS SYSTEM) , 2009 .

[53]  Eko Liquiddanu,et al.  Perancangan Alat Bantu Pengendalian Kualitas Shuttle Cock Secara Atribut Dan Variabel Dengan Pendekatan Antropometri Pada Industri Kecil Di Kelurahan Serengan , 2007 .

[54]  Aik Soewarno PERBAIKAN LINGKUNGAN KERJA PADA PENGRAJIN UKIRAN KELONGSONG PELURU DENGAN MENYESUAIKAN TINGGI MEJA KERJA DI DESA KAMASAN, KLUNGKUNG , 2005 .

[55]  Yunius Girry Wijaya Pembuatan Alat Tanam Benih Jagung (zea mays) Otomatis Berbasis Mikrokontroler , 2011 .

[56]  Ari Widyanti,et al.  Adaptation of the Rating Scale Mental Effort (RSME) for use in Indonesia , 2013 .

[57]  Peter Blanchonette,et al.  Jack Human Modelling Tool: A Review , 2010 .

[58]  Agung Kristanto,et al.  PERANCANGAN ULANG FASILITAS KERJA PADA STASIUN CUTTING YANG ERGONOMIS GUNA MEMPERBAIKI POSISI KERJA OPERATOR SEBAGAI UPAYA PENINGKATAN PRODUKTIVITAS KERJA , 2010 .

[59]  Joko Susetyo,et al.  PREVALENSI KELUHAN SUBYEKTIF ATAU KELELAHAN KARENA SIKAP KERJA YANG TIDAK ERGONOMIS PADA PENGRAJIN PERAK , 2008 .

[60]  Tineke Mandang,et al.  Studi Ergonomi Pada Penyiapan Lahan Sawah Lebak Menggunakan Alat Tradisional Tajak di Kabupaten Banjar Kalimantan Selatan , 2011 .

[61]  Komang Nelly Sundari SIKAP KERJA YANG MENIMBULKAN KELUHAN MUSKULOSKELETAL DAN MENINGKATKAN BEBAN KERJA PADA TUKANG BENTUK KERAMIK , 2011 .

[63]  I Putu Gede Adiatmika Total Ergonomic Approach in Decreasing Quality of Fatigue of Metal Crafters , 2009 .

[64]  Etika Muslimah,et al.  ANALISIS MANUAL MATERIAL HANDLING MENGGUNAKAN NIOSH EQUATION , 2006 .

[65]  Tsuyoshi Kawakami,et al.  Low-cost work improvements that can reduce the risk of musculoskeletal disorders , 2003 .

[66]  Ireng Sigit Atmanto BEHAVIORAL DETERMINANTS WORKERS IN THE USE OF PPE BASED ON HAZARD ASSESSMENT IN FOUNDRY COMPANY CEPER KLATEN , 2011 .

[67]  Matthew S. Johnson,et al.  Randomized Government Safety Inspections Reduce Worker Injuries with No Detectable Job Loss , 2012, Science.

[68]  Susy Purnawati PENDEKATAN ERGONOMI TOTAL UNTUK MENGANTISIPASI RISIKO KERACUNAN PESTISIDA PADA PETANI-PETANI BALI , 2008 .

[69]  Yuliani Setyaningsih,et al.  Faktor Risiko Kejadian Carpal Tunnel Syndrome (CTS) pada Wanita Pemetik Melati di Desa Karangcengis, Purbalingga , 2008 .

[70]  Ida Wahyuni,et al.  Analisis Potensi Bahaya dan Upaya Pengendalian Risiko Bahaya pada Pekerja Pemecah Batu , 2010 .

[71]  T Kawakami,et al.  Ergonomic strategies for improving working conditions in some developing countries in Asia. , 1999, Industrial health.

[72]  A. H. Roscoe Assessing pilot workload. Why measure heart rate, HRV and respiration? , 1992, Biological Psychology.

[73]  Teague Ruder,et al.  What kinds of injuries do OSHA inspections prevent? , 2010, Journal of safety research.

[74]  J Charteris,et al.  8. ERGONOMICS IN INDUSTRIALLY DEVELOPING COUNTRIES (IDCs): SOCIO-CULTURAL PERSPECTIVES , 2004 .

[75]  I. Sutjana Working Accidents among Mill Operators in Small‐sized Factories Manufacturing Home Roof Tiles in Pejaten and Nyitdah Villages, Tabanan Regency Indonesia , 2000 .

[76]  Wyke Kusmasari,et al.  Effectiveness of a new working tool for plaster ceiling job based on fatigue measurement , 2012, 2012 Southeast Asian Network of Ergonomics Societies Conference (SEANES).

[77]  Tsuyoshi Kawakami,et al.  Work Improvement in Neighbourhood Development programme (WIND): training programme on safety, health and working conditions in agriculture , 2005 .

[78]  Ratih Setyaningrum PERHITUNGAN ENERGI EXPENDITUR, KONSUMSI ENERGI DAN PENILAIAN BEBAN KERJA PADA AKTIVITAS MANUAL MATERIAL HANDLING , 2010 .

[79]  Dan MacLeod The rules of work : a practical engineering guide to ergonomics , 2012 .

[80]  Barbara Silverstein,et al.  Evaluation of an ergonomics intervention among Nicaraguan coffee harvesting workers , 2013, Ergonomics.

[81]  Miftah Indriastuti ANALISIS FAKTOR RISIKO GANGGUAN MUSKULOSKELETAL DENGAN METODE QUICK EXPOSURE CHECKLIST (QEC) PADA PERAJIN GERABAH DI KASONGAN YOGYAKARTA , 2012 .

[83]  H Shahnavaz,et al.  Role of ergonomics in the transfer of technology to industrially developing countries , 2000, Ergonomics.

[84]  Houshang Shahnavaz,et al.  Ergonomics of technology transfer , 1987 .

[85]  Etienne Grandjean,et al.  Fitting the Task to the Man: A Textbook of Occupational Ergonomics , 1988 .

[86]  Dian Herdiana Analisis Pemindahan Material Secara Manual Pekerja Pengangkut Genteng Ud. Sinar Mas Dengan Menggunakan Metode Rapid Entire Body Assessment (Reba) , 2012 .

[87]  Kalsum Kenyamanan dan Produktitivitas Pembuat Sapu Ijuk Ditinjau Dari Aspek Ergonomis Di Desa Medan Sinembah, Tanjung Morawa , 2010 .

[88]  Irwan Iftadi,et al.  Perancangan Ulang Fasilitas Kerja Alat Pembuat Gerabah dengan Mempertimbangkan Aspek Ergonomi , 2010 .

[89]  Arief Rm Akbar Pengembangan model produktivitas kerja menggunakan actor-faktor ergonomic pada pengolahan tanah pertama areal padi sawah , 2005 .

[90]  Surahma Asti Mulasari,et al.  PENERAPAN KESELAMATAN DAN KESEHATAN KERJA PADA CV. CIPTA MANDIRI DI KABUPATEN KENDAL , 2013 .

[91]  Ir. Rini Dharmastiti,et al.  Perbaikan area kerja di industri garmen dengan pendekatan ergonomi partisipatori dan hubungannya dengan produktivitas dan kualitas , 2008 .

[92]  Agung Kristanto,et al.  PERANCANGAN MESIN PENYAYAT BAMBU SECARA ERGONOMIS , 2012 .

[93]  Thomas R. Waters,et al.  Applications manual for the revised NIOSH lifting equation , 1994 .