Review of ballast track tamping: Mechanism, challenges and solutions

Abstract Railway ballast beds bear cyclic loadings from vehicles and deteriorate due to ballast particle degradation (breakage and abrasion), ballast pockets (subgrade defects), fouling (or contamination) and plastic deformation of the beds. Ballast bed deterioration changes the ballast track geometry, which leads to uncomfortable rides, exacerbates wheel-rail interactions and, most importantly, causes safety issues (e.g., derailment). To align the track geometry, tamping is the most widely used means of filling ballast-sleeper gaps and homogenizing ballast beds. Although many studies have been performed on tamping, some necessary research gaps still need to be addressed. To stress the research gaps, tamping studies are critically reviewed in this paper, and the tamping mechanisms, challenges and proposed solutions are introduced and discussed. This review aims to 1) help researchers discover important research directions related to tamping, 2) propose means for tamping methodology improvement/development, and 3) provide advice for developing novel railway track maintenance.

[1]  J. A. Zakeri,et al.  Development of railway ballast geometry index using automated measurement system , 2019, Measurement.

[2]  Florian Auer,et al.  Development of condition‐based tamping process in railway engineering , 2018, ce/papers.

[3]  Haoyu Wang,et al.  Corrective countermeasure for track transition zones in railways: Adjustable fastener , 2018, Engineering Structures.

[4]  Robert Paul,et al.  Non-destructive evaluation of railway trackbed ballast , 2011 .

[5]  M. Sysyn,et al.  EXPERIMENTAL AND THEORETICAL EVALUATION OF SIDE TAMPING METHOD FOR BALLASTED RAILWAY TRACK MAINTENANCE , 2020 .

[6]  Jabbar Ali Zakeri,et al.  An opportunistic preventive maintenance policy for tamping scheduling of railway tracks , 2020 .

[7]  V. Kovalchuk,et al.  Experimental study of railway ballast consolidation inhomogeneity under vibration loading , 2020, Pollack Periodica.

[8]  Guoqing Jing,et al.  The contribution of ballast layer components to the lateral resistance of ladder sleeper track , 2019, Construction and Building Materials.

[9]  Rui Calçada,et al.  Integer Programming to Optimize Tamping in Railway Tracks as Preventive Maintenance , 2012 .

[10]  Isabel M. Ribeiro,et al.  Railway condition-based maintenance model with stochastic deterioration , 2014 .

[11]  Bo Yan,et al.  Discrete Element Method Analysis of Mechanical Properties of Railway Ballast during Tamping Process under Different Vibration Frequency , 2012 .

[12]  T. Zhou,et al.  Study of Railway Ballast Compactness under Tamping Operation , 2013 .

[13]  V. Markine,et al.  Ballast degradation : Effect of particle size and shape using Los Angeles Abrasion test and image analysis , 2018 .

[14]  Bo Yan,et al.  Experimental and Numerical Study of Railway Ballast Compactness during Tamping Process , 2013 .

[15]  Wei Li,et al.  The Research of the Numerical Simulation on the Granular Ballast Bed Tamping , 2012 .

[16]  S. Caleb Douglas Ballast Quality and Breakdown During Transport , 2013 .

[17]  Ernest T. Selig,et al.  Track Geotechnology and Substructure Management , 1995 .

[18]  Ernest T. Selig,et al.  DYNAMICS OF VIBRATORY ROLLER COMPACTION , 1979 .

[19]  Ping Xu,et al.  Discrete Element Method Simulation of Mesomechanics of Railway Ballast during Tamping Process , 2013 .

[20]  Yi Liu,et al.  Regulating Characteristics of New Tamping Device Exciter Controlled by Rotary Valve , 2016, IEEE/ASME Transactions on Mechatronics.

[21]  B Lichtberger,et al.  The lateral resistance of the track (Part 2) , 2007 .

[22]  Yi Liu,et al.  Design and Simulation Research on New Tamper Based on ADAMS , 2010, 2010 International Conference on Digital Manufacturing & Automation.

[23]  Bhanitiz Aursudkij,et al.  A Laboratory Study of Railway Ballast Behaviour: Under Traffic Loading and Tamping Maintenance , 2009 .

[24]  Ping Wang,et al.  Analysis on the track quality evolution law of polyurethane-reinforced ballasted track in high-speed railway , 2020, Proceedings of the Institution of mechanical engineers. Part F, journal of rail and rapid transit.

[25]  Yu Wenying,et al.  Analysis of influence of ballast shape on abrasion resistance using discrete element method , 2020 .

[26]  Gilles Saussine,et al.  Compaction of Railway Ballast During Tamping Process: a Parametric Study , 2009 .

[27]  Guoqing Jing,et al.  Polyurethane reinforced ballasted track: Review, innovation and challenge , 2019, Construction and Building Materials.

[28]  Bin Hu,et al.  Discrete Element Method Simulation of Railway Ballast Compactness During Tamping Process , 2013 .

[29]  V. Markine,et al.  Experimental and numerical study on lateral and longitudinal resistance of ballasted track with nailed sleeper , 2021, International Journal of Rail Transportation.

[30]  F. Moreno-Navarro,et al.  Full-scale study of Neoballast section for its application in railway tracks: optimization of track design , 2018 .

[31]  V. Markine,et al.  Effects of crumb rubber size and percentage on degradation reduction of railway ballast , 2019, Construction and Building Materials.

[32]  Janaka J. Kumara,et al.  Deformation characteristics of fresh and fouled ballasts subjected to tamping maintenance , 2016 .

[33]  E. Fortunato,et al.  Abrasion evolution of steel furnace slag aggregate for railway ballast: 3D morphology analysis of scanned particles by close-range photogrammetry , 2021 .

[34]  G. Jing,et al.  Review of the lateral resistance of ballasted tracks , 2020, Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit.

[35]  Pierre-Etienne Gautier,et al.  Numerical modeling of the tamping operation by Discrete Element Approach , 2008 .

[36]  Alison B. Flatau,et al.  Review Paper: Health Monitoring of Civil Infrastructure , 2003 .

[37]  Takahisa Nakamura,et al.  A Study of the Effect of Track Irregularity Prevention Methods for the Transition Zone between Different Track Structures , 2012 .

[38]  Tianci Gao,et al.  Influence of a tamping operation on the vibrational characteristics and resistance-evolution law of a ballast bed , 2020 .

[39]  R Boyer,et al.  STATE-OF-THE-PRACTICE: RUBBLIZATION OF HEAVY LOAD CONCRETE AIRFIELD PAVEMENTS. IN: AIRFIELD PAVEMENTS. CHALLENGES AND NEW TECHNOLOGIES , 2004 .

[40]  Ulf Gerber,et al.  EVALUATION OF RAILWAY BALLAST LAYER CONSOLIDATION AFTER MAINTENANCE WORKS , 2019, Acta Polytechnica.

[41]  Erol Tutumluer,et al.  Discrete Element Modeling for fouled railroad ballast , 2011 .

[42]  Neil A. Hoult,et al.  Smart railway sleepers - a review of recent developments, challenges, and future prospects , 2020 .

[43]  Rainer Wenty Plasser & Theurer Machines and Technologies Applied for Track Maintenance of High-Speed Railway Lines: A Selection , 2007 .

[44]  E. Azema,et al.  Etude numérique de milieux granulaires à grains polyédriques : rhéologie quasi-statique, dynamique vibratoire et application au procédé de bourrage du ballast. , 2007 .

[45]  K. Terzaghi,et al.  Soil mechanics in engineering practice , 1948 .

[46]  W. Powrie,et al.  Modelling the effects of trafficking and tamping on scaled railway ballast in triaxial tests , 2018, Transportation Geotechnics.

[47]  Sander Oude Elberink,et al.  Railway Infrastructure Classification and Instability Identification Using Sentinel-1 SAR and Laser Scanning Data , 2020, Sensors.

[48]  T. Qiu,et al.  Identification of ballast condition using SmartRock and pattern recognition , 2019, Construction and Building Materials.

[49]  Nii Attoh-Okine,et al.  Modeling tamping recovery of track geometry using the copula-based approach , 2018 .

[50]  Paulo Fonseca Teixeira,et al.  Predictive Maintenance Model for Ballast Tamping , 2016 .

[51]  Bo Yan,et al.  Discrete Element Method Analysis of Mechanical Properties of Railway Ballast during Tamping Process under Different Amplitude , 2012 .

[52]  Xiang Liu,et al.  High-speed railway ballast flight mechanism analysis and risk management – A literature review , 2019, Construction and Building Materials.

[53]  Buddhima Indraratna,et al.  Ballast Railroad Design: SMART-UOW Approach , 2018 .

[54]  M. Sol-Sánchez,et al.  Analysis of ballast tamping and stone-blowing processes on railway track behaviour: the influence of using USPs , 2016 .

[55]  Wei Li,et al.  Study on the DEM Simulation of the Granular Railway Ballast Bed Tamping , 2012 .

[56]  Yang Xu,et al.  Research on ballast breakage under tamping operation based on DEM–MBD coupling approach , 2021 .

[57]  Stefan Offenbacher,et al.  Evaluating the applicability of multi-sensor equipped tamping machines for ballast condition monitoring , 2020 .

[58]  Ramon F. Hanssen,et al.  Nationwide Railway Monitoring Using Satellite SAR Interferometry , 2017, IEEE Journal of Selected Topics in Applied Earth Observations and Remote Sensing.

[59]  Andy Collop,et al.  Laboratory simulation of train loading and tamping on ballast , 2005 .

[60]  Buddhima Indraratna,et al.  Behavior of geogrid-reinforced ballast under various levels of fouling , 2011 .

[61]  Y. Hashash,et al.  Aggregate Shape Effects on Ballast Tamping and Railroad Track Lateral Stability , 2006 .

[62]  Bo Yan,et al.  Numerical Study Porosity of Railway Ballast during Tamping Process , 2014 .

[63]  Xiaopei Cai,et al.  Effect of tamping operation on mechanical qualities of ballast bed based on DEM-MBD coupling method , 2020 .