Discrete dislocation modeling of fatigue crack propagation

Analyses of the growth of a plane strain crack subject to remote mode I cyclic loading under small-scale yielding are carried out using discrete dislocation dynamics. Cracks along a metal–rigid substrate interface and in a single crystal are studied. The formulation is the same as that used to analyze crack growth under monotonic loading conditions, differing only in the remote stress intensity factor being a cyclic function of time. Plastic deformation is modeled through the motion of edge dislocations in an elastic solid with the lattice resistance to dislocation motion, dislocation nucleation, dislocation interaction with obstacles and dislocation annihilation being incorporated through a set of constitutive rules. An irreversible relation is specified between the opening traction and the displacement jump across a cohesive surface ahead of the initial crack tip in order to simulate cyclic loading in an oxidizing environment. The cyclic crack growth rate log(da/dN) versus applied stress intensity factor range log(KI) curve that emerges naturally from the solution of the boundary value problem shows distinct threshold and Paris law regimes. Paris law exponents in the range 4 to 8 are obtained for the parameters employed here. Furthermore, rather uniformly spaced slip bands corresponding to surface striations develop in the wakes of the propagating cracks.  2002 Acta Materialia Inc. Published by Elsevier Science Ltd. All rights reserved.

[1]  Michael Ortiz,et al.  A cohesive model of fatigue crack growth , 2001 .

[2]  G. Smith,et al.  Crack propagation in high stress fatigue , 1962 .

[3]  S. Suresh Fatigue of materials , 1991 .

[4]  J. Kysar Directional dependence of fracture in copper/sapphire bicrystal , 2000 .

[5]  van der Erik Giessen,et al.  Discrete dislocation plasticity: a simple planar model , 1995 .

[6]  E. Wolf Fatigue crack closure under cyclic tension , 1970 .

[7]  J. Lankford,et al.  Fatigue crack growth in metals and alloys: mechanisms and micromechanics , 1992 .

[8]  J. Rice,et al.  Crack front waves , 1998 .

[9]  V. Gupta,et al.  Measurement of interface strength by the modified laser spallation technique. II. Applications to metal/ceramic interfaces , 1993 .

[10]  Robert O. Ritchie,et al.  AN ANALYSIS OF CRACK TIP SHIELDING IN ALUMINUM ALLOY 2124: A COMPARISON OF LARGE, SMALL, THROUGH‐THICKNESS AND SURFACE FATIGUE CRACKS , 1987 .

[11]  S. Suresh,et al.  Crystallographic effects on the fatigue fracture of copper-sapphire interfaces , 2000 .

[12]  N. M. Grinberg Stage II fatigue crack growth , 1984 .

[13]  J. Rice A path-independent integral and the approximate analysis of strain , 1968 .

[14]  Kwai S. Chan,et al.  Fatigue crack growth in MAR-M200 single crystals , 1987, Metallurgical and Materials Transactions A.

[15]  R. Pippan,et al.  Investigation of a growing fatigue crack by means of a discrete dislocation model , 1997 .

[16]  J. Wayne Jones,et al.  The effect of impact damage on the room-temperature fatigue behavior of γ-TiAl , 2000 .

[17]  Z. Suo,et al.  Mixed mode cracking in layered materials , 1991 .

[18]  R. Pippan,et al.  A comparison of a discrete dislocation model and a continuous description of cyclic crack tip plasticity , 1997 .

[19]  P. Neumann,et al.  Coarse slip model of fatigue , 1969 .

[20]  John W. Hutchinson,et al.  Analysis of Closure in Fatigue Crack Growth , 1978 .

[21]  R. M. Cannon,et al.  Cyclic fatigue-crack propagation along ceramic/metal interfaces , 1991 .

[22]  N. McIntyre,et al.  The oxidation kinetics of Mg and Al surfaces studied by AES and XPS , 1997 .

[23]  E. Carter,et al.  Effects of oxidation on the nanoscale mechanisms of crack formation in aluminum. , 2001, ChemPhysChem.

[24]  Ladislas P. Kubin,et al.  Dislocation Microstructures and Plastic Flow: A 3D Simulation , 1992 .

[25]  A. Needleman,et al.  A discrete dislocation analysis of rate effects on mode I crack growth , 2001 .

[26]  W. Soboyejo,et al.  An investigation of the effects of stress ratio and crack closure on the micromechanisms of fatigue crack growth in Ti-6Al-4V , 1997 .

[27]  Vikram Deshpande,et al.  A discrete dislocation analysis of near-threshold fatigue crack growth , 2001, Acta Materialia.

[28]  H. Flower,et al.  The micromechanisms of fatigue crack growth in a commercial Al-Zn-Mg-Cu alloy , 1982 .

[29]  James R. Rice,et al.  Elastic Fracture Mechanics Concepts for Interfacial Cracks , 1988 .

[30]  A. Needleman,et al.  A discrete dislocation analysis of mode I crack growth , 2000 .

[31]  W. Soboyejo,et al.  Micromechanisms of fatigue crack growth in a single crystal Inconel 718 nickel-based superalloy , 1999 .

[32]  P. Forsyth Fatigue damage and crack growth in aluminium alloys , 1963 .

[33]  R. Pippan,et al.  Dislocation modelling of fatigue cracks: an overview , 2001 .

[34]  van der Erik Giessen,et al.  A discrete dislocation analysis of bending , 1999 .

[35]  Xiaopeng Xu,et al.  Void nucleation by inclusion debonding in a crystal matrix , 1993 .

[36]  R. Pippan Dislocation emission and fatigue crack growth threshold , 1991 .

[37]  R. M. Cannon,et al.  Fracture and fatigue-crack growth along aluminum-alumina interfaces , 1996 .

[38]  A. Wilkinson,et al.  Modelling the threshold conditions for propagation of stage I fatigue cracks , 1998 .