simple model of throughput calculations for single screw

To be able to predict the throughput of a single‐screw extruder or the metering time of an injection moulding machine for a given screw geometry, set of processing conditions and polymeric material is important both for practical and designing purposes. Our simple model show that the screw geometry is the most important parameter, followed by polymer rheology and processing conditions. Melting properties and length seem to intervene to a lesser extent. The calculations hinges on the idea of viewing the entire screw as a pump, conveying a solid and a molten fraction. The evolution of the solid fraction is the essence of the plastication process, but under particular circumstances, its influence on the throughput is nil. This allows us to get a very good estimate on the throughput and pressure development along the screw. Our calculations are compared to different sets of experiments available from the literature. We have consistent agreement both in throughput and pressure with published data.