Thresholding-based detection of fine and sparse details

Fine and sparse details appear in many quality inspection applications requiring machine vision. Especially on flat surfaces, such as paper or board, the details can be made detectable by oblique illumination. In this study, a general definition of such details is given by defining sufficient statistical properties from histograms. The statistical model allows simulation of data and comparison of methods designed for detail detection. Based on the definition, utilization of the existing thresholding methods is shown to be well motivated. The comparison shows that minimum error thresholding outperforms the other standard methods. Finally, the results are successfully applied to a paper printability inspection application, and the IGT picking assessment, in which small surface defects must be detected. The provided method and measurement system prototype provide automated assessment with results comparable to manual expert evaluations in this laborious task.