A new double sampling control chart for monitoring process mean using auxiliary information

ABSTRACT Statistical quality control charts have been widely accepted as a potentially powerful process monitoring tool because of their excellent speed in tracking shifts in the underlying process parameter(s). In recent studies, auxiliary-information-based (AIB) control charts have shown superior run length performances than those constructed without using it. In this paper, a new double sampling (DS) control chart is constructed whose plotting-statistics requires information on the study variable and on any correlated auxiliary variable for efficiently monitoring the process mean, namely AIB DS chart. The AIB DS chart also encompasses the classical DS chart. We discuss in detail the construction, optimal design, run length profiles, and the performance evaluations of the proposed chart. It turns out that the AIB DS chart performs uniformly better than the DS chart when detecting different kinds of shifts in the process mean. It is also more sensitive than the classical synthetic and AIB synthetic charts when detecting a particular shift in the process mean. Moreover, with some realistic beliefs, the proposed chart outperforms the exponentially weighted moving average chart. An illustrative example is also presented to explain the working and implementation of the proposed chart.

[1]  Jean-Jacques Daudin,et al.  Double sampling X charts , 1992 .

[2]  Saddam Akber Abbasi,et al.  On Dual Use of Auxiliary Information for Efficient Monitoring , 2016, Qual. Reliab. Eng. Int..

[3]  Saddam Akber Abbasi,et al.  MDEWMA chart: an efficient and robust alternative to monitor process dispersion , 2013 .

[4]  Giovanni Celano,et al.  A Synthetic Control Chart for Monitoring the Ratio of Two Normal Variables , 2016, Qual. Reliab. Eng. Int..

[5]  V. B. Ghute,et al.  A Synthetic Control Chart for Monitoring Process Variability , 2014, Qual. Reliab. Eng. Int..

[6]  Patrick D. Bourke,et al.  Detecting a shift in fraction nonconforming using runlength control charts with 100% inspection , 1991 .

[7]  Muhammad Riaz,et al.  On increasing the sensitivity of mixed EWMA–CUSUM control charts for location parameter , 2016 .

[8]  Saddam Akber Abbasi,et al.  On efficient median control charting , 2014 .

[9]  Antonio Fernando Branco Costa,et al.  A side-sensitive synthetic chart combined with a VSS chart , 2016, Comput. Ind. Eng..

[10]  Saddam Akber Abbasi,et al.  On the Performance of Auxiliary‐based Control Charting under Normality and Nonnormality with Estimation Effects , 2013, Qual. Reliab. Eng. Int..

[11]  Ming Ha Lee,et al.  A Variable Sampling Interval Synthetic Xbar Chart for the Process Mean , 2015, PloS one.

[12]  Abdul Haq,et al.  An improved mean deviation exponentially weighted moving average control chart to monitor process dispersion under ranked set sampling , 2014 .

[13]  Jennifer Brown,et al.  A New Synthetic Exponentially Weighted Moving Average Control Chart for Monitoring Process Dispersion , 2016, Qual. Reliab. Eng. Int..

[14]  Muhammad Riaz,et al.  Control charting and survey sampling techniques in process monitoring , 2015 .

[15]  Abdul Haq,et al.  A New Hybrid Exponentially Weighted Moving Average Control Chart for Monitoring Process Mean , 2013, Qual. Reliab. Eng. Int..

[16]  Jennifer Brown,et al.  New Synthetic EWMA and Synthetic CUSUM Control Charts for Monitoring the Process Mean , 2016, Qual. Reliab. Eng. Int..

[17]  Muhammad Riaz,et al.  Enhancing the performance of EWMA charts , 2011, Qual. Reliab. Eng. Int..

[18]  Imad Alsyouf,et al.  An optimization design of the 3-EWMA scheme for monitoring mean shifts , 2014 .

[19]  Saddam Akber Abbasi,et al.  On Effective Dual Use of Auxiliary Information in Variability Control Charts , 2016, Qual. Reliab. Eng. Int..

[20]  Muhammad Riaz,et al.  Monitoring process mean level using auxiliary information , 2008 .

[21]  Maria E. Calzada,et al.  The Generalized Synthetic Chart , 2009 .

[22]  Abdul Haq,et al.  A new synthetic control chart for monitoring process mean using auxiliary information , 2016 .

[23]  Saddam Akber Abbasi,et al.  On monitoring process variability under double sampling scheme , 2013 .

[24]  Michael B. C. Khoo,et al.  The Synthetic Mean Square Error Control Chart , 2014, Commun. Stat. Simul. Comput..

[25]  Muhammad Riaz,et al.  A process variability control chart , 2009, Comput. Stat..

[26]  Muhammad Riaz,et al.  An EWMA-Type Control Chart for Monitoring the Process Mean Using Auxiliary Information , 2014 .

[27]  Trevor A Spedding,et al.  A Synthetic Control Chart for Detecting Small Shifts in the Process Mean , 2000 .

[28]  Muhammad Riaz,et al.  Simultaneous Use of Runs Rules and Auxiliary Information With Exponentially Weighted Moving Average Control Charts , 2017, Qual. Reliab. Eng. Int..

[29]  Muhammad Riaz,et al.  A Dispersion Control Chart , 2008, Commun. Stat. Simul. Comput..

[30]  Philippe Castagliola,et al.  The EWMA median chart with estimated parameters , 2016 .

[31]  Jennifer Brown,et al.  New Synthetic Control Charts for Monitoring Process Mean and Process Dispersion , 2015, Qual. Reliab. Eng. Int..

[32]  Edgar Santos-Fernndez Multivariate Statistical Quality Control Using R , 2012 .

[33]  Fred Spiring,et al.  Introduction to Statistical Quality Control , 2007, Technometrics.

[34]  Muhammad Riaz,et al.  Mixed Exponentially Weighted Moving Average–Cumulative Sum Charts for Process Monitoring , 2013, Qual. Reliab. Eng. Int..

[35]  Philippe Castagliola,et al.  The Effect of Measurement Errors on the Synthetic x̄ Chart , 2015, Qual. Reliab. Eng. Int..

[36]  Antonio Fernando Branco Costa,et al.  A side-sensitive synthetic chart combined with an X chart , 2014 .

[37]  Muhammad Riaz,et al.  On Enhanced Interquartile Range Charting for Process Dispersion , 2015, Qual. Reliab. Eng. Int..

[38]  Maria E. Calzada,et al.  The Synthetic t and Synthetic EWMA t Charts , 2013 .

[39]  Jennifer Brown,et al.  A New Exponentially Weighted Moving Average Control Chart for Monitoring the Process Mean , 2015, Qual. Reliab. Eng. Int..

[40]  S. W. Roberts,et al.  Control Chart Tests Based on Geometric Moving Averages , 2000, Technometrics.

[41]  Jennifer Brown,et al.  A New Exponentially Weighted Moving Average Control Chart for Monitoring Process Dispersion , 2015, Qual. Reliab. Eng. Int..