Refuse derived fuel (RDF) plasma torch gasification as a feasible route to produce low environmental impact syngas for the cement industry

Plasma torch gasification (PTG) is currently researched as a technology for solid waste recovery. However, scientific studies based on evaluating its environmental implications considering the life cycle assessment (LCA) methodology are lacking. Therefore, this work is focused on comparing the environmental effect of the emissions of syngas combustion produced by refuse derived fuel (RDF) and PTG as alternative fuels, with that related to fossil fuel combustion in the cement industry. To obtain real data, a semi-industrial scale pilot plant was used to perform experimental trials on RDF-PTG. The results highlight that PTG for waste to energy recovery in the cement industry is environmentally feasible considering its current state of development. A reduction in every impact category was found when a total or partial substitution of alternative fuel for conventional fuel in the calciner firing (60 % of total thermal energy input) was performed. Furthermore, the results revealed that electrical energy consumption in PTG is also an important parameter from the LCA approach.

[1]  Mariagiovanna Minutillo,et al.  Modelling and performance analysis of an integrated plasma gasification combined cycle (IPGCC) power plant. , 2009 .

[2]  Daniel R Schneider,et al.  Biofuels from waste , 2013, Waste management & research : the journal of the International Solid Wastes and Public Cleansing Association, ISWA.

[3]  M. V. Goethem,et al.  Synthesis Gas from Waste Plasma Gasification for Fueling Lime Kiln , 2014 .

[4]  Germán Ferreira,et al.  Characterisation and Environmental Analysis of Sewage Sludge as Secondary Fuel for Cement Manufacturing , 2012 .

[5]  Henning Friege,et al.  Competition of different methods for recovering energy from waste , 2011, Waste management & research : the journal of the International Solid Wastes and Public Cleansing Association, ISWA.

[6]  Wendell de Queiroz Lamas,et al.  Waste materials co-processing in cement industry: Ecological efficiency of waste reuse , 2013 .

[7]  A. Mountouris,et al.  Plasma gasification of sewage sludge: Process development and energy optimization , 2008 .

[8]  R Sarc,et al.  Design, quality, and quality assurance of solid recovered fuels for the substitution of fossil feedstock in the cement industry , 2014, Waste management & research : the journal of the International Solid Wastes and Public Cleansing Association, ISWA.

[9]  J. Balgaranova Plasma chemical gasification of sewage sludge , 2003, Waste management & research : the journal of the International Solid Wastes and Public Cleansing Association, ISWA.

[10]  Michela Gallo,et al.  Resource productivity enhancement as means for promoting cleaner production: analysis of co-incineration in cement plants through a life cycle approach , 2011 .

[11]  Thomas Astrup,et al.  CO₂ emission factors for waste incineration: Influence from source separation of recyclable materials. , 2011, Waste management.

[12]  Germán Ferreira,et al.  Phase change material applications in buildings: an environmental assessment for some Spanish climate severities. , 2013, The Science of the total environment.

[13]  D W Pennington,et al.  Life cycle assessment: Part 1: Framework, goal and scope definition, inventory analysis, and applications , 2004 .

[14]  Erwin Thomanetz,et al.  Solid recovered fuels in the cement industry with special respect to hazardous waste , 2012, Waste management & research : the journal of the International Solid Wastes and Public Cleansing Association, ISWA.

[15]  Anil K. Rajvanshi,et al.  Biomass Gasification , 2005 .

[16]  Germán Ferreira,et al.  Uses of alternative fuels and raw materials in the cement industry as sustainable waste management options , 2013 .