Process capability analysis—a robustness study

Abstract The robustness of two popular process capability ratios, Cp and Cpk, when the random process being observed departs from normality is analysed. The distributions of estimated process capability ratios are derived and used as a basis for validation of large-scale simulation studies in an examination of departures from normality. The simulation studies and analytical results provide a basis for recommended procedures. It is recommended that the impact of process distributions be considered before using popular process capability indexes, due to the lack of robustness when departures from normality are ecountered. As an extension of our findings, we consider the Taguchi loss function as a generalization to process capability analysis regardless of the underlying population distribution.

[1]  Youn Min Chou,et al.  Lower confidence limits on process capability indices. , 1990 .

[2]  Paul M. Swamidass,et al.  Statistical control of manufacturing cycle time and project time: lessons from statistical process control , 1991 .

[3]  W. David Kelton,et al.  Adjustment rules based on quality control charts , 1990 .

[4]  Miryam Barad,et al.  A break-even quality level approach to location of inspection stations in a multi-stage production process , 1990 .

[5]  Fred A. Spiring,et al.  A New Measure of Process Capability: Cpm , 1988 .

[6]  Victor E. Kane,et al.  Process Capability Indices , 1986 .

[7]  Lie-Fern Hsu,et al.  A method of measuring quality costs , 1991 .

[8]  Donald P. Ballou,et al.  Dynamically determined optimal inspection strategies for serial production processes , 1992 .

[9]  Kenneth E. Case,et al.  Economic design of X-bar control charts for use in monitoring continuous flow processes , 1990 .

[10]  L. S. Nelson A Simple Test for Normality , 1981 .

[11]  Charles S. Tapiero,et al.  An economic model for determining the optimal quality and process control policy in a queue-like production system , 1990 .

[12]  Ching-Chuong Lin,et al.  A simple test for normality against asymmetric alternatives , 1980 .

[13]  Angappa Gunasekaran,et al.  Effect of Dynamic Process Quality Control on the Economics of Production , 1990 .

[14]  Russell A. Boyles,et al.  The Taguchi capability index , 1991 .

[15]  D. N. P. Murthy,et al.  Quality control in a single state production system: open and closed loop policies , 1990 .

[16]  Barrie Dale,et al.  The key issues of a quality improvement process , 1990 .