Procedure for supplier selection based on Cpm applied to super twisted nematic liquid crystal display processes

The loss-based process capability index C pm , sometimes called the Taguchi index, has been proposed to the manufacturing industry as a method to measure process performance. The index C pm takes into account the targeting degree of the process, which essentially measures process performance based on average process loss. Based on the C pm index, a mathematically complicated approximation method was developed previously for selecting a subset of processes containing the best supplier from a given set of processes. The present paper implements this method and develops a practical step-by-step procedure to aid supplier selection decisions. The accuracy of the selection method is investigated using a simulation technique. The accuracy study provides useful information about the sample size required for a designated selection power. A two-phase selection procedure is developed to select a better supplier and to examine the magnitude of the difference between the two suppliers. Also investigated is a real-world case on the super twisted nematic liquid crystal display manufacturing process, and it is applied to the selection procedure using actual data collected from the factories to reach a decision in supplier selection.

[1]  N. L. Johnson,et al.  Distributional and Inferential Properties of Process Capability Indices , 1992 .

[2]  Kerstin Vännman Distribution and moments in simplified form for a general class of capability indices , 1997 .

[3]  Wen Lea Pearn,et al.  A PRACTICAL IMPLEMENTATION OF THE PROCESS CAPABILITY INDEX Cpk , 1994 .

[4]  S. Gupta Selecting and Ordering Populations: A New Statistical Methodology (Jean Dickinson Gibbons, Ingram Olkin and Milton Sobel) , 1982 .

[5]  Sheng-Tsaing Tseng,et al.  Selecting the best manufacturing process , 1991 .

[6]  Youn Min Chou,et al.  SELECTING A BETTER SUPPLIER BY TESTING PROCESS CAPABILITY INDICES , 1994 .

[7]  Lora S. Zimmer,et al.  Process Capability Indices in Theory and Practice , 2000, Technometrics.

[8]  Wen Lea Pearn,et al.  A Bayesian-like estimator of the process capability index Cpmk , 2003 .

[9]  Wen Lea Pearn,et al.  Lower confidence bounds with sample size information for Cpm applied to production yield assurance , 2003 .

[10]  Russell A. Boyles,et al.  The Taguchi capability index , 1991 .

[11]  Bakhtiar Ostadi,et al.  A Practical Implementation of the Process Capability Indices , 2006 .

[12]  Samuel Kotz,et al.  Process Capability Indices , 1993 .

[13]  Fred A. Spiring,et al.  A Bibliography of Process Capability Papers , 2003 .

[14]  Shanti S. Gupta,et al.  Multiple decision procedures - theory and methodology of selecting and ranking populations , 1979, Classics in applied mathematics.

[15]  Wen Lea Pearn,et al.  Multiprocess Performance Analysis: A Case Study , 1997 .

[16]  Deng-Yuan Huang,et al.  Selecting the largest capability index from several quality control processes , 1995 .

[17]  Wen Lea Pearn,et al.  Distributional and inferential properties of the process accuracy and process precision indices , 1998 .

[18]  G. H. Lin,et al.  A reliable procedure for testing linear regulators with one-sided specification limits based on multiple samples , 2003, Microelectron. Reliab..

[19]  Wen Lea Pearn,et al.  Manufacturing capability control for multiple power-distribution switch processes based on modified Cpk MPPAC , 2003, Microelectron. Reliab..

[20]  Kwok-Leung Tsui,et al.  A review and interpretations of process capability indices , 1999, Ann. Oper. Res..

[21]  Wen Lea Pearn,et al.  An algorithm for calculating the lower confidence bounds of CPU and CPL with application to low-drop-out linear regulators , 2003, Microelectron. Reliab..

[22]  Norma Faris Hubele,et al.  Confidence intervals and sample size determination for Cpm , 2001 .

[23]  Fred A. Spiring,et al.  A New Measure of Process Capability: Cpm , 1988 .

[24]  Samuel Kotz,et al.  Process Capability Indices—A Review, 1992–2000 , 2002 .

[25]  Norma Faris Hubele,et al.  QUANTILES OF THE SAMPLING DISTRIBLITION OF C , 1997 .

[26]  Shanti S. Gupta,et al.  Multiple Statistical Decision Theory: Recent Developments , 1981 .