Intensification of biodiesel production via ultrasonic-assisted process: A critical review on fundamentals and recent development

Biodiesel is a good alternative fuel to petroleum diesel. It is produced through transesterification reaction between vegetable oil or animal fats and alcohol. The process faces various problems related to the immiscible nature of the reactants causing poor mass transfer rate. This drawback is responsible for long reaction time and low reaction rate leading to an energy intensive process. Process intensification through the use of active catalyst, pressure reactor, high temperature, high stirring rate or even non-conventional approaches such as supercritical method and Biox process often subjects to drawbacks with respect to energy consumption, product quality and reactants cost. This paper highlights recent development in the production of biodiesel under ultrasonic irradiation conditions. It handles the drawback of poor immiscibility between reactants as ultrasonic energy can emulsify the reactants to reduce the catalyst requirement, reaction time and reaction temperature. Ultrasonic energy also neglects the limitations in the use certain feed stocks. Fundamental aspects of the ultrasonic-assisted process using homogeneous and heterogeneous catalysts are reviewed. Recent achievement and future development in this technology in a batch and continuous process are also highlighted.

[1]  Naoko Ellis,et al.  Perspectives on biodiesel as a sustainable fuel , 2010 .

[2]  D. M. Alonso,et al.  Deactivation of organosulfonic acid functionalized silica catalysts during biodiesel synthesis , 2010 .

[3]  Quanhong Liu,et al.  Potential mechanism in sonodynamic therapy and focused ultrasound induced apoptosis in sarcoma 180 cells in vitro. , 2009, Ultrasonics.

[4]  Chanatip Samart,et al.  Heterogeneous catalysis of transesterification of soybean oil using KI/mesoporous silica , 2009 .

[5]  Do Van Manh,et al.  Biodiesel production from Tung oil and blended oil via ultrasonic transesterification process , 2011 .

[6]  Poonam,et al.  Ultrasonic-assisted transesterification of Jatropha curcus oil using solid catalyst, Na/SiO2. , 2010, Ultrasonics sonochemistry.

[7]  M. Hsiao,et al.  Ultrasonic mixing and closed microwave irradiation-assisted transesterification of soybean oil , 2010 .

[8]  E. Sales,et al.  Transesterification of rapeseed oil with ethanol. I. Catalysis with homogeneous Keggin heteropolyacids , 2007 .

[9]  P. Gogate,et al.  Synthesis of biodiesel from waste cooking oil using sonochemical reactors. , 2010, Ultrasonics sonochemistry.

[10]  Munir Cheryan,et al.  Continuous production of palm methyl esters , 2000 .

[11]  Babak Salamatinia,et al.  Critical technical areas for future improvement in biodiesel technologies , 2007 .

[12]  Eyal Shay Diesel fuel from vegetable oils: Status and opportunities , 1993 .

[13]  Yasuaki Maeda,et al.  A two-step continuous ultrasound assisted production of biodiesel fuel from waste cooking oils: a practical and economical approach to produce high quality biodiesel fuel. , 2010, Bioresource technology.

[14]  Yujun Wang,et al.  Transesterification of soybean oil to biodiesel using CaO as a solid base catalyst , 2008 .

[15]  Francesco Vegliò,et al.  Optimization of the transesterification reaction in biodiesel production , 2010 .

[16]  H. Vrubel,et al.  Use of anhydrous sodium molybdate as an efficient heterogeneous catalyst for soybean oil methanolysis , 2008 .

[17]  D. Leung,et al.  Transesterification of neat and used frying oil : Optimization for biodiesel production , 2006 .

[18]  B. Singh,et al.  Advancements in development and characterization of biodiesel: A review , 2008 .

[19]  M. C. Math,et al.  Technologies for biodiesel production from used cooking oil — A review , 2010 .

[20]  T. Mason,et al.  Sonochemistry. Part 1—The physical aspects , 1987 .

[21]  U. Rashid,et al.  Production of biodiesel through optimized alkaline-catalyzed transesterification of rapeseed oil , 2008 .

[22]  R. C. Strayer,et al.  Canola and high erucic rapeseed oil as substitutes for diesel fuel: Preliminary tests , 1983 .

[23]  G. Sunita,et al.  Synthesis of biodiesel over zirconia-supported isopoly and heteropoly tungstate catalysts , 2008 .

[24]  Samia Ashraf,et al.  Production of sunflower oil methyl esters by optimized alkali-catalyzed methanolysis. , 2008 .

[25]  C. Leonelli,et al.  Microwave and ultrasonic processing: Now a realistic option for industry , 2010 .

[26]  C. L. Peterson,et al.  Winter rape oil fuel for diesel engines: Recovery and utilization , 1983 .

[27]  M. Berrios,et al.  Study of esterification and transesterification in biodiesel production from used frying oils in a closed system , 2010 .

[28]  Yujun Wang,et al.  Transesterification of soybean oil to biodiesel using SrO as a solid base catalyst , 2007 .

[29]  L. F. Bautista,et al.  Biodiesel production from crude palm oil using sulfonic acid-modified mesostructured catalysts , 2010 .

[30]  Ernesto E. Borrero,et al.  Biodiesel from an alkaline transesterification reaction of soybean oil using ultrasonic mixing , 2005 .

[31]  T. Tuziuti,et al.  Ultrasound induced formation of paraffin emulsion droplets as template for the preparation of porous zirconia. , 2007, Ultrasonics sonochemistry.

[32]  Wenlei Xie,et al.  Alumina-supported potassium iodide as a heterogeneous catalyst for biodiesel production from soybean oil , 2006 .

[33]  Junhua Zhang,et al.  Biodiesel production from vegetable oil using heterogenous acid and alkali catalyst , 2010 .

[34]  Jelena M. Avramović,et al.  Biodiesel production by ultrasound-assisted transesterification: State of the art and the perspectives , 2012 .

[35]  Keat Teong Lee,et al.  Life cycle assessment of palm biodiesel: Revealing facts and benefits for sustainability , 2009 .

[36]  M. Mazutti,et al.  Screening, optimization and kinetics of Jatropha curcas oil transesterification with heterogeneous catalysts , 2011 .

[37]  R. Nishimura,et al.  Test Temperature Dependence of Transesterification of Triolein under Low-Frequency Ultrasonic Irradiation Condition , 2007 .

[38]  S. Bhatia,et al.  Quality evaluation of biodiesel produced through ultrasound-assisted heterogeneous catalytic system , 2012 .

[39]  G. Vicente,et al.  Optimisation of integrated biodiesel production. Part I. A study of the biodiesel purity and yield. , 2007, Bioresource technology.

[40]  F. Chemat,et al.  Towards the industrial production of antioxidants from food processing by-products with ultrasound-assisted extraction. , 2010, Ultrasonics sonochemistry.

[41]  Luiz Antônio Magalhães Pontes,et al.  Comparison between conventional and ultrasonic preparation of beef tallow biodiesel , 2009 .

[42]  Rafael Cela,et al.  Ultrasound-assisted emulsification-microextraction of emergent contaminants and pesticides in environmental waters. , 2008, Journal of chromatography. A.

[43]  Mariusz Ziejewski,et al.  Diesel engine evaluation of a nonionic sunflower oil-aqueous ethanol microemulsion , 1984 .

[44]  Yasuaki Maeda,et al.  Ultrasound-assisted production of biodiesel fuel from vegetable oils in a small scale circulation process. , 2010, Bioresource technology.

[45]  T. Hatanaka,et al.  Biodiesel production using heteropoly acid-derived solid acid catalyst H4PNbW11O40/WO3–Nb2O5 , 2009 .

[46]  Yasuaki Maeda,et al.  Biodiesel production through transesterification of triolein with various alcohols in an ultrasonic field , 2009 .

[47]  C. Stavarache,et al.  Fatty acids methyl esters from vegetable oil by means of ultrasonic energy. , 2005, Ultrasonics sonochemistry.

[48]  M. I. Bhanger,et al.  Application of factorial design in optimization of anion exchange resin based methylation of vegetable oil and fats , 2008 .

[49]  D. Skala,et al.  The problems in design and detailed analyses of energy consumption for biodiesel synthesis at supercritical conditions , 2009 .

[50]  M. G. Kulkarni,et al.  WASTE COOKING OIL – AN ECONOMICAL SOURCE FOR BIODIESEL: A REVIEW , 2006 .

[51]  A. Kubátová,et al.  The thermal cracking of canola and soybean methyl esters: Improvement of cold flow properties , 2010 .

[52]  J. F. Peters,et al.  Investigation of soybean oil as a diesel fuel extender: Endurance tests , 1983 .

[53]  Aniruddha B. Pandit,et al.  Ultrasound-Assisted Synthesis of Biodiesel from Palm Fatty Acid Distillate , 2009 .

[54]  Keat-Teong Lee,et al.  Optimization of mesoporous K/SBA-15 catalyzed transesterification of palm oil using response surface methodology , 2009 .

[55]  Fabiano A.N. Fernandes,et al.  Optimization of the production of biodiesel from soybean oil by ultrasound assisted methanolysis , 2009 .

[56]  D. Uskoković,et al.  Designing of nanostructured hollow TiO2 spheres obtained by ultrasonic spray pyrolysis. , 2004, Journal of colloid and interface science.

[57]  Wayne Seames,et al.  The thermal cracking of soybean/canola oils and their methyl esters , 2010 .

[58]  D. Leung,et al.  A review on biodiesel production using catalyzed transesterification , 2010 .

[59]  D. Avlonitis,et al.  Conventional and in situ transesterification of sunflower seed oil for the production of biodiesel , 2008 .

[60]  Yasuaki Maeda,et al.  Biodiesel production by esterification of oleic acid with short-chain alcohols under ultrasonic irradiation condition , 2009 .

[61]  Man Kee Lam,et al.  Homogeneous, heterogeneous and enzymatic catalysis for transesterification of high free fatty acid oil (waste cooking oil) to biodiesel: a review. , 2010, Biotechnology advances.

[62]  M. G. Kontominas,et al.  Transesterification of soybean frying oil to biodiesel using heterogeneous catalysts , 2009 .

[63]  C. Stavarache,et al.  Ultrasonically driven continuous process for vegetable oil transesterification. , 2007, Ultrasonics sonochemistry.

[64]  W. Daud,et al.  Activity of solid catalysts for biodiesel production: A review , 2009 .

[65]  Timothy J Mason,et al.  Developments in ultrasound--non-medical. , 2007, Progress in biophysics and molecular biology.

[66]  Poonam,et al.  Fast, easy ethanolysis of coconut oil for biodiesel production assisted by ultrasonication. , 2010, Ultrasonics sonochemistry.

[67]  D. Pejin,et al.  Ultrasound-assisted production of bioethanol by simultaneous saccharification and fermentation of corn meal. , 2010 .

[68]  Jianli Wang,et al.  Preparation of biodiesel with the help of ultrasonic and hydrodynamic cavitation. , 2006, Ultrasonics.

[69]  Li Tian,et al.  Ultrasonic irradiation with vibration for biodiesel production from soybean oil by Novozym 435. , 2010 .

[70]  F. Chemat,et al.  Deterioration of edible oils during food processing by ultrasound. , 2004, Ultrasonics sonochemistry.

[71]  Felipe A S Fonseca,et al.  Transesterification of vegetable oils: Simulating the replacement of batch reactors with continuous reactors. , 2010, Bioresource technology.

[72]  S. Bhatia,et al.  ULTRASONIC-ASSISTED BIODIESEL PRODUCTION PROCESS FROM PALM OIL USING ALKALINE EARTH METAL OXIDES AS THE HETEROGENEOUS CATALYSTS , 2010 .

[73]  Jinke Chang,et al.  Comparison of four different enhancing methods for preparing biodiesel through transesterification of sunflower oil , 2012 .

[74]  K. Sakamoto,et al.  Synergistic effects of high-frequency ultrasound on photocatalytic degradation of aldehydes and their intermediates using TiO2 suspension in water. , 2011, Ultrasonics sonochemistry.

[75]  V. Blank,et al.  Ultrasound characterization of nanostructured Bi2Te3 -based thermoelectrics , 2010 .

[76]  A. Demirbas,et al.  Biodiesel production from vegetable oils via catalytic and non-catalytic supercritical methanol transesterification methods , 2005 .

[77]  Muthupandian Ashokkumar,et al.  Modification of food ingredients by ultrasound to improve functionality: A preliminary study on a model system , 2008 .

[78]  Zhen Fang,et al.  Production of biodiesel from Jatropha oil catalyzed by nanosized solid basic catalyst , 2011 .

[79]  J. Marchetti,et al.  Possible methods for biodiesel production , 2007 .

[80]  X. Miao,et al.  Effective acid-catalyzed transesterification for biodiesel production. , 2009 .

[81]  Subhash Bhatia,et al.  Current status and policies on biodiesel industry in Malaysia as the world's leading producer of palm oil , 2009 .

[82]  A. Demirbas,et al.  Biodiesel from vegetable oils via transesterification in supercritical methanol , 2002 .

[83]  Wenlei Xie,et al.  Soybean oil methyl esters preparation using NaX zeolites loaded with KOH as a heterogeneous catalyst. , 2007, Bioresource technology.

[84]  M. G. Kontominas,et al.  Transesterification of rapeseed oil for the production of biodiesel using homogeneous and heterogeneous catalysis , 2009 .

[85]  Fabiano A.N. Fernandes,et al.  Production of biodiesel by ultrasound assisted esterification of Oreochromis niloticus oil , 2010 .

[86]  R. Naidu,et al.  Application of high frequency ultrasound in the destruction of DDT in contaminated sand and water. , 2009, Journal of hazardous materials.

[87]  I. Hong,et al.  Ultrasonic energy effect on vegetable oil based biodiesel synthetic process , 2011 .

[88]  Jelena M. Avramović,et al.  The optimization of the ultrasound-assisted base-catalyzed sunflower oil methanolysis by a full factorial design , 2010 .

[89]  C. Banks,et al.  Sonoelectrochemistry in acoustically emulsified media , 2002 .

[90]  B. Hameed,et al.  Production of biodiesel from palm oil (Elaeis guineensis) using heterogeneous catalyst: An optimized process , 2009 .

[91]  Bambang Veriansyah,et al.  Synthesis of biodiesel from rapeseed oil using supercritical methanol with metal oxide catalysts. , 2010, Bioresource technology.

[92]  Dora E. López,et al.  Synthesis of Biodiesel via Acid Catalysis , 2005 .

[93]  S de la Fuente-Blanco,et al.  Food drying process by power ultrasound. , 2006, Ultrasonics.

[94]  S. Gryglewicz Rapeseed oil methyl esters preparation using heterogeneous catalysts , 1999 .

[95]  Yong Wang,et al.  COMPARISON OF TWO DIFFERENT PROCESSES TO SYNTHESIZE BIODIESEL BY WASTE COOKING OIL , 2006 .

[96]  D. Boocock,et al.  Fast one-phase oil-rich processes for the preparation of vegetable oil methyl esters , 1996 .

[97]  W. A. LePori,et al.  Effects of processing and chemical characteristics of plant oils on performance of an indirect-injection diesel engine , 1983 .

[98]  Peter Riesz,et al.  Sonodynamic therapy--a review of the synergistic effects of drugs and ultrasound. , 2004, Ultrasonics sonochemistry.

[99]  A. Vyas,et al.  A review on FAME production processes , 2010 .

[100]  A. Mohamed,et al.  Production of FAME by palm oil transesterification via supercritical methanol technology , 2009 .

[101]  J. M. Marchetti,et al.  Technoeconomic study of supercritical biodiesel production plant , 2008 .

[102]  Shiro Saka,et al.  Two-step supercritical dimethyl carbonate method for biodiesel production from Jatropha curcas oil. , 2010, Bioresource technology.

[103]  S. Bhatia,et al.  Optimization of ultrasonic-assisted heterogeneous biodiesel production from palm oil: A response surface methodology approach , 2010 .