Black box operation optimization of basic oxygen furnace steelmaking process with derivative free optimization algorithm

Abstract Mastering the smelting status and making the material adding strategy are important and challenging issue in the basic oxygen furnace (BOF) steelmaking process. Unfortunately, complex physicochemical reaction with multi-input and multi-output makes the first-principles models unusable. To this end, a black box operation optimization (BBOO) problem integrated black box data analytics modeling and optimization is abstracted from the BOF steelmaking process. Moreover, a derivative free optimization (DFO) method based on the trust region framework is developed to solve the operation optimization problem. In the proposed algorithm, we integrate quadratic interpolation and sparse modeling to construct the surrogate model. Wherein, l 0 -norm optimization, which is solved through converting it into a convex optimization problem with introducing the slack variables, is used to determine the sparse surrogate model. Finally, we apply the proposed DFO algorithm and other DFO algorithms to solve the BBOO problem in BOF steelmaking process. The results demonstrate that the proposed method can be an alternative for providing solutions and insights of material addition in BOF process and the proposed algorithm is comparable.

[1]  Ishan Bajaj,et al.  UNIPOPT: Univariate projection-based optimization without derivatives , 2019, Comput. Chem. Eng..

[2]  M. Powell The BOBYQA algorithm for bound constrained optimization without derivatives , 2009 .

[3]  M. J. D. Powell,et al.  UOBYQA: unconstrained optimization by quadratic approximation , 2002, Math. Program..

[4]  Chih-Jen Lin,et al.  LIBSVM: A library for support vector machines , 2011, TIST.

[5]  Chang Liu,et al.  A Dynamic Analytics Method Based on Multistage Modeling for a BOF Steelmaking Process , 2019, IEEE Transactions on Automation Science and Engineering.

[6]  Fei He,et al.  Prediction model of end-point phosphorus content in BOF steelmaking process based on PCA and BP neural network , 2018, Journal of Process Control.

[7]  Xianpeng Wang,et al.  An estimation of distribution algorithm with resampling and local improvement for an operation optimization problem in steelmaking process , 2020 .

[8]  M. Powell Developments of NEWUOA for minimization without derivatives , 2008 .

[9]  Xiang Wang,et al.  Well Control Optimization using Derivative-Free Algorithms and a Multiscale Approach , 2015, Comput. Chem. Eng..

[10]  Zhou Wang,et al.  The Control and Prediction of End‐Point Phosphorus Content during BOF Steelmaking Process , 2014 .

[11]  Nikolaos V. Sahinidis,et al.  Derivative-free optimization: a review of algorithms and comparison of software implementations , 2013, J. Glob. Optim..

[12]  Serge Gratton,et al.  An active-set trust-region method for derivative-free nonlinear bound-constrained optimization , 2011, Optim. Methods Softw..

[13]  Charles Audet,et al.  Model-Based Methods in Derivative-Free Nonsmooth Optimization , 2018 .

[14]  G. Liuzzi,et al.  Trust-Region Methods for the Derivative-Free Optimization of Nonsmooth Black-Box Functions , 2019, SIAM J. Optim..

[15]  Stephen Becker,et al.  Preconditioned Data Sparsification for Big Data With Applications to PCA and K-Means , 2015, IEEE Transactions on Information Theory.

[16]  Christodoulos A. Floudas,et al.  Global optimization of grey-box computational systems using surrogate functions and application to highly constrained oil-field operations , 2018, Comput. Chem. Eng..

[17]  M. Powell The NEWUOA software for unconstrained optimization without derivatives , 2006 .

[18]  Huamin Zhou,et al.  Computer modeling for injection molding : simulation, optimization, and control , 2013 .

[19]  M. J. D. Powell,et al.  On the convergence of trust region algorithms for unconstrained minimization without derivatives , 2012, Comput. Optim. Appl..

[20]  Linda J. Broadbelt,et al.  Application and comparison of derivative-free optimization algorithms to control and optimize free radical polymerization simulated using the kinetic Monte Carlo method , 2018, Comput. Chem. Eng..

[21]  Marianthi G. Ierapetritou,et al.  Derivative‐free optimization for expensive constrained problems using a novel expected improvement objective function , 2014 .

[22]  Fani Boukouvala,et al.  Machine learning-based surrogate modeling for data-driven optimization: a comparison of subset selection for regression techniques , 2019, Optimization Letters.

[23]  慧 廣瀬 A Mathematical Introduction to Compressive Sensing , 2015 .

[24]  Liang Zhao,et al.  Operational optimization of industrial steam systems under uncertainty using data‐ D riven adaptive robust optimization , 2018, AIChE Journal.

[25]  Katya Scheinberg,et al.  Recent progress in unconstrained nonlinear optimization without derivatives , 1997, Math. Program..

[26]  John L. Nazareth,et al.  Introduction to derivative-free optimization , 2010, Math. Comput..

[27]  Nélida E. Echebest,et al.  Active-set strategy in Powell's method for optimization without derivatives , 2011 .

[28]  Antonio Flores-Tlacuahuac,et al.  Product Dynamic Transitions Using a Derivative-Free Optimization Trust-Region Approach , 2016 .

[29]  Christodoulos A. Floudas,et al.  Global optimization of general constrained grey-box models: new method and its application to constrained PDEs for pressure swing adsorption , 2017, J. Glob. Optim..

[30]  Stefan M. Wild,et al.  Derivative-free optimization methods , 2019, Acta Numerica.

[31]  J. Morrill,et al.  Development and operation of BOF dynamic control , 1967 .

[32]  Yang Han,et al.  Industrial IoT for Intelligent Steelmaking With Converter Mouth Flame Spectrum Information Processed by Deep Learning , 2020, IEEE Transactions on Industrial Informatics.

[33]  Ishan Bajaj,et al.  A trust region-based two phase algorithm for constrained black-box and grey-box optimization with infeasible initial point , 2017, Comput. Chem. Eng..

[34]  Elizabeth W. Karas,et al.  A trust-region derivative-free algorithm for constrained optimization , 2015, Optim. Methods Softw..

[35]  Chang Liu,et al.  Least squares support vector machine with self-organizing multiple kernel learning and sparsity , 2019, Neurocomputing.

[36]  Charles Audet,et al.  Derivative-Free and Blackbox Optimization , 2017 .

[37]  Arnold Neumaier,et al.  SNOBFIT -- Stable Noisy Optimization by Branch and Fit , 2008, TOMS.

[38]  Lixin Tang,et al.  Data analytics and optimization for smart industry , 2020, Frontiers of Engineering Management.

[39]  Christine A. Shoemaker,et al.  ORBIT: Optimization by Radial Basis Function Interpolation in Trust-Regions , 2008, SIAM J. Sci. Comput..

[40]  P. Toint,et al.  An Algorithm using Quadratic Interpolation for Unconstrained Derivative Free Optimization , 1996 .

[41]  Stefano Lucidi,et al.  A derivative-free approach for a simulation-based optimization problem in healthcare , 2016, Optim. Lett..

[42]  Lixin Tang,et al.  Operation Optimization in the Hot-Rolling Production Process , 2014 .

[43]  Christodoulos A. Floudas,et al.  ARGONAUT: AlgoRithms for Global Optimization of coNstrAined grey-box compUTational problems , 2017, Optim. Lett..

[44]  Nicholas I. M. Gould,et al.  Trust Region Methods , 2000, MOS-SIAM Series on Optimization.

[45]  Arnold Neumaier,et al.  Global Optimization by Multilevel Coordinate Search , 1999, J. Glob. Optim..

[46]  Katya Scheinberg,et al.  Self-Correcting Geometry in Model-Based Algorithms for Derivative-Free Unconstrained Optimization , 2010, SIAM J. Optim..

[47]  Stephen J. Wright,et al.  Numerical Optimization , 2018, Fundamental Statistical Inference.

[48]  Xiangman Song,et al.  An Estimation of Distribution Algorithm With Filtering and Learning , 2021, IEEE Transactions on Automation Science and Engineering.

[49]  Katya Scheinberg,et al.  Computation of sparse low degree interpolating polynomials and their application to derivative-free optimization , 2012, Mathematical Programming.