Evaluation of syngas-based chemical looping applications for hydrogen and power co-generation with CCS

Abstract This paper evaluates hydrogen and power co-generation based on coal-gasification fitted with an iron-based chemical looping system for carbon capture and storage (CCS). The paper assess in details the whole hydrogen and power co-production chain based on coal gasification. Investigated plant concepts of syngas-based chemical looping generate about 350–450 MW net electricity with a flexible output of 0–200 MWth hydrogen (based on lower heating value) with an almost total decarbonisation rate of the coal used. The paper presents in details the plant concepts and the methodology used to evaluate the performances using critical design factors like: gasifier selection criteria for chemical looping applications, influence of gasifier feeding system (dry fed vs. slurry fed), heat and power integration analysis as potential ways to increase the overall energy efficiency, hydrogen and carbon dioxide quality specifications considering the use of hydrogen in transport (fuel cells) and carbon dioxide storage in geological formation or used for EOR. The results show that syngas-based chemical looping systems ensure lower carbon capture energy penalties and higher overall plant energy efficiencies than more technologically mature capture methods (e.g. pre- and post-combustion capture based on gas–liquid absorption).

[1]  Hartmut Spliethoff,et al.  Modelling of an IGCC plant with carbon capture for 2020 , 2010 .

[2]  Ana-Maria Cormos,et al.  Dynamic modeling and validation of absorber and desorber columns for post-combustion CO2 capture , 2011, Comput. Chem. Eng..

[3]  C. Cormos,et al.  Trade-off in emissions of acid gas pollutants and of carbon dioxide in fossil fuel power plants with carbon capture , 2007 .

[4]  Li Zheng,et al.  Economic evaluation of an IGCC cogeneration power plant with CCS for application in China , 2011 .

[5]  Mona J. Mølnvik,et al.  Hydrogen quality from decarbonized fossil fuels to fuel cells , 2009 .

[6]  C. Cormos,et al.  Innovative Concepts for Hydrogen Production Processes Based on Coal Gasification with CO2 Capture , 2008 .

[7]  Xi Chen,et al.  Dynamic modeling and simulation of shell gasifier in IGCC , 2011 .

[8]  Thomas A. Adams,et al.  Combining coal gasification and natural gas reforming for efficient polygeneration , 2011 .

[9]  Calin-Cristian Cormos,et al.  Evaluation of energy integration aspects for IGCC-based hydrogen and electricity co-production with carbon capture and storage , 2010 .

[10]  Geoffrey P. Hammond,et al.  Techno-economic appraisal of fossil-fuelled power generation systems with carbon dioxide capture and , 2011 .

[11]  Wojciech M. Budzianowski,et al.  An oxy-fuel mass-recirculating process for H2 production with CO2 capture by autothermal catalytic oxyforming of methane , 2010 .

[12]  Gregor Hoogers,et al.  Fuel Cell Technology Handbook , 2002 .

[13]  Y. Lee,et al.  Conceptual design and simulation study for the production of hydrogen in coal gasification system , 2010 .

[14]  Calin-Cristian Cormos,et al.  Evaluation of iron based chemical looping for hydrogen and electricity co-production by gasification process with carbon capture and storage , 2010 .

[15]  Juan Adánez,et al.  Modeling of the chemical-looping combustion of methane using a Cu-based oxygen-carrier , 2010 .

[16]  Calin-Cristian Cormos,et al.  Hydrogen production from fossil fuels with carbon capture and storage based on chemical looping systems , 2011 .

[17]  F. Mueller-Langer,et al.  Techno-economic assessment of hydrogen production processes for the hydrogen economy for the short and medium term , 2007 .

[18]  Luis Puigjaner,et al.  Conceptual model and evaluation of generated power and emissions in an IGCC plant , 2009 .

[19]  George Tsatsaronis,et al.  Comparison of carbon capture IGCC with pre-combustion decarbonisation and with chemical-looping combustion , 2011 .

[20]  John Davison,et al.  Performance and costs of power plants with capture and storage of CO2 , 2007 .

[21]  Calin-Cristian Cormos,et al.  Pre-combustion carbon dioxide capture by gas-liquid absorption for Integrated Gasification Combined Cycle power plants , 2012 .

[22]  Shiyi Chen,et al.  Experimental investigation of chemical looping hydrogen generation using iron oxides in a batch fluidized bed , 2011 .

[23]  Robert H. Williams,et al.  Co-production of hydrogen, electricity and CO2 from coal with commercially ready technology. Part A: Performance and emissions , 2005 .

[24]  M. Rosen,et al.  Hydrogen production from coal using coal direct chemical looping and syngas chemical looping combustion systems: Assessment of system operation and resource requirements , 2009 .

[25]  K. Bae,et al.  Oxygen-carrier selection and thermal analysis of the chemical-looping process for hydrogen production , 2010 .

[26]  Liang-Shih Fan,et al.  Utilization of chemical looping strategy in coal gasification processes , 2008 .

[27]  C. Cormos Hydrogen and power co-generation based on coal and biomass/solid wastes co-gasification with carbon capture and storage , 2012 .

[28]  Calin-Cristian Cormos,et al.  Techno-economical and environmental evaluations of IGCC power generation process with carbon capture and storage (CCS) , 2011 .

[29]  R. Williams,et al.  Co-production of hydrogen, electricity and CO2 from coal with commercially ready technology. Part B: Economic analysis , 2005 .

[30]  Santanu Bandyopadhyay,et al.  Targeting for Energy Integration of Multiple Fired Heaters , 2007 .

[31]  J. Gibbins,et al.  Carbon Capture and Storage , 2008 .

[32]  Timothy E. Fout,et al.  Advances in CO2 capture technology—The U.S. Department of Energy's Carbon Sequestration Program ☆ , 2008 .

[33]  Wojciech M. Budzianowski,et al.  Low-carbon power generation cycles: The feasibility of CO2 capture and opportunities for integration , 2011 .

[34]  Edward S. Rubin,et al.  CO2 control technology effects on IGCC plant performance and cost , 2009 .

[35]  M. Mølnvik,et al.  Dynamis CO2 quality recommendations , 2008 .

[36]  C. Cormos Integrated assessment of IGCC power generation technology with carbon capture and storage (CCS) , 2012 .

[37]  A. Lyngfelt,et al.  Combustion of Syngas and Natural Gas in a 300 W Chemical-Looping Combustor , 2006 .

[38]  Giovanni Lozza,et al.  Three-reactors chemical looping process for hydrogen production , 2008 .

[39]  Ashok Rao,et al.  Performance and costs of advanced sustainable central power plants with CCS and H2 co-production , 2012 .

[40]  Andrew Dicks,et al.  Hydrogen from coal: Production and utilisation technologies , 2006 .

[41]  N. Woudstra,et al.  Exergy analysis of hydrogen production plants based on biomass gasification , 2008 .

[42]  Calin-Cristian Cormos,et al.  Multicriterial analysis of post-combustion carbon dioxide capture using alkanolamines , 2011 .

[43]  Magnus Rydén,et al.  Continuous hydrogen production via the steam―iron reaction by chemical looping in a circulating fluidized-bed reactor , 2012 .

[44]  C. Cormos Evaluation of power generation schemes based on hydrogen-fuelled combined cycle with carbon capture , 2011 .

[45]  Marc A. Rosen,et al.  Hydrogen production from coal gasification for effective downstream CO2 capture , 2010 .

[46]  Liang-Shih Fan,et al.  Chemical Looping Systems for Fossil Energy Conversions , 2010 .

[47]  C. Müller,et al.  Clean hydrogen production and electricity from coal via chemical looping: Identifying a suitable operating regime , 2009 .

[48]  A. Lyngfelt,et al.  Chemical-looping combustion using syngas as fuel , 2007 .

[49]  A. Lyngfelt,et al.  Thermal Analysis of Chemical-Looping Combustion , 2006 .

[50]  Santanu Bandyopadhyay,et al.  Improved area—energy targeting for fired heater integrated heat exchanger networks , 2012 .

[51]  Bert Metz,et al.  Carbon Dioxide Capture and Storage , 2005 .