Classification of field-weakening solutions and novel PM machine with adjustable excitation

This paper gives a comprehensive overview about the concepts and the implemented designs of synchronous machines with high field weakening capability already presented in literature. Moreover, important characteristics of machines are discussed regarding the application of drives in electric and hybrid electric vehicles. For an existing series production vehicle with a parallel hybrid drive topology a new rotor design is introduced, substituting the cage rotor of an 85 kW continuous power asynchronous machine with a rotor incorporating a segmented internal permanent magnet design. The novel rotor design is based on a variable arrangement of magnets using a simple turn of bars. This idea fills a gap in an offered classification of flux-weakening solutions. In comparison to state of the art machines, the novel design offers substantial advantages especially when incorporated into drive-trains of vehicles. Finally, exemplary results of measurements with the new 150 kW prototype are given.

[1]  Bernhard Kraßer Optimierte Auslegung einer Modularen Dauermagnetmaschine für ein Autarkes Hybridfahrzeug , 2000 .

[2]  Thomas A. Lipo,et al.  Performance evaluation of an axial flux consequent pole PM motor using finite element analysis , 2003, IEEE International Electric Machines and Drives Conference, 2003. IEMDC'03..

[3]  Chunhua Liu,et al.  Design and Analysis of a Stator-Doubly-Fed Doubly-Salient Permanent-Magnet Machine for Automotive Engines , 2006, IEEE Transactions on Magnetics.

[4]  Yong Wang,et al.  A novel stator doubly fed doubly salient permanent magnet brushless machine , 2003, Digest of INTERMAG 2003. International Magnetics Conference (Cat. No.03CH37401).

[5]  Ying Fan,et al.  Design, Modeling, and Analysis of a Brushless Doubly Fed Doubly Salient Machine for Electric Vehicles , 2008, IEEE Transactions on Industry Applications.

[6]  Juan A. Tapia,et al.  AXIAL FLUX SURFACE MOUNTED PM MACHINE WITH FIELD WEAKENING CAPABILITY , 2006 .

[7]  Brian J. Chalmers,et al.  Variable-frequency synchronous motor drives for electric vehicles , 1995 .

[8]  B. J. Chalmers,et al.  Design and field-weakening performance of permanent-magnet/reluctance motor with two-part rotor , 1998 .

[9]  Hardo May,et al.  NEW PERMANENT MAGNET EXCITED SYNCHRONOUS MACHINE WITH EXTENDED, STATOR FIXED AUXILIARY EXCITATION COIL , 2009 .

[10]  Thomas A. Lipo,et al.  A novel permanent magnet motor with doubly salient structure , 1992 .

[11]  Luc Dupré,et al.  Magnetic properties and loss separation in iron powder soft magnetic composite materials , 2002 .

[12]  Thomas A. Lipo,et al.  Consequent-pole permanent-magnet machine with extended field-weakening capability , 2003 .

[13]  J. S. Hsu,et al.  Direct control of air-gap flux in permanent-magnet machines , 2000 .

[14]  Xiaoyong Zhu,et al.  A Transient Cosimulation Approach to Performance Analysis of Hybrid Excited Doubly Salient Machine Considering Indirect Field-Circuit Coupling , 2007, IEEE Transactions on Magnetics.

[15]  Patricia Jansson Soft Magnetic Composite Materials Applied to Electric Motors , 2004 .

[16]  Thomas A. Lipo,et al.  A permanent magnet AC machine structure with true field weakening capability , 1993, ISIE '93 - Budapest: IEEE International Symposium on Industrial Electronics Conference Proceedings.

[17]  K. T. Chau,et al.  Design, modeling and analysis of a brushless doubly-fed doubly-salient machine for electric vehicles , 2005 .