Microwave sintering of fine grained HAP and HAP/TCP bioceramics

Abstract The effect of microwave sintering conditions on the microstructure, phase composition and mechanical properties of materials based on hydroxyapatite (HAP) and tricalcium phosphate (TCP) was investigated. Fine grained monophase HAP and biphasic HAP/TCP biomaterials were processed starting from stoichiometric and calcium deficient nanosized HAP powders. The HAP samples microwave (MW) sintered for 15 min at 900 °C, with average grain size of 130 nm, showed better densification, higher density and certainly higher hardness and fracture toughness than samples conventionally sintered for 2 h at the same temperature. By comparing MW sintered HAP and HAP/TCP samples, it was concluded that pure HAP ceramics have superior mechanical properties. For monophase MW sintered HAP samples, the decrease in the grain size from 1.59 μm to 130 nm led to an increase in the fracture toughness from 0.85 MPa m 1/2 to 1.3 MPa m 1/2 .

[1]  I. Janković-Častvan,et al.  Sintering Behaviour of Nanosized HAP Powder , 2007 .

[2]  Rustum Roy,et al.  Microwave sintering of hydroxyapatite ceramics , 1994 .

[3]  H. Varma,et al.  Microwave sintering of nanosized hydroxyapatite powder compacts , 2002 .

[4]  B. Lawn,et al.  Hardness, Toughness, and Brittleness: An Indentation Analysis , 1979 .

[5]  W. Sutton,et al.  Microwave processing of ceramic materials , 1989 .

[6]  S. Ramesh,et al.  Effects of Sintering Temperature on the Properties of Hydroxyapatite , 2000 .

[7]  J. P. LeGeros,et al.  Biphasic calcium phosphate bioceramics: preparation, properties and applications , 2003, Journal of materials science. Materials in medicine.

[8]  M. Mayo Nanocrystalline Ceramics for Structural Applications: Processing and Properties , 1998 .

[9]  B. Lawn,et al.  Brittleness as an indentation size effect , 1976 .

[10]  J. Ilavsky,et al.  Plasma-sprayed aluminium coating , 1992 .

[11]  D. Bernache-Assollant,et al.  Calcium phosphate apatites with variable Ca/P atomic ratio III. Mechanical properties and degradation in solution of hot pressed ceramics. , 2002, Biomaterials.

[12]  C. Tang,et al.  Influence of microstructure and phase composition on the nanoindentation characterization of bioceramic materials based on hydroxyapatite , 2009 .

[13]  Xinlong Wang,et al.  Fabrication and characterization of porous hydroxyapatite/β-tricalcium phosphate ceramics by microwave sintering , 2006 .

[14]  E. A. Charles,et al.  Fracture Toughness Determinations by Indentation , 1976 .

[15]  D. Bernache-Assollant,et al.  Calcium phosphate apatites with variable Ca/P atomic ratio II. Calcination and sintering. , 2002, Biomaterials.

[16]  F. Delannay,et al.  The influence of high sintering temperatures on the mechanical properties of hydroxylapatite , 1995 .

[17]  I. Mihailescu,et al.  Processing of dense nanostructured HAP ceramics by sintering and hot pressing , 2009 .

[18]  Larry L. Hench,et al.  Bioceramics: From Concept to Clinic , 1991 .

[19]  E. Landi,et al.  Sintering and characterization of HA and TCP bioceramics with control of their strength and phase purity , 1997, Journal of materials science. Materials in medicine.

[20]  A. Leriche,et al.  Manufacture of hydroxyapatite beads for medical applications , 2009 .

[21]  A. Ababou,et al.  Microstructure and related mechanical properties of hot pressed hydroxyapatite ceramics , 1994 .

[22]  Liu Zhi Microwave sintering of hydroxyapatite , 2007 .

[23]  K. Khor,et al.  Bone-like apatite layer formation on hydroxyapatite prepared by spark plasma sintering (SPS). , 2004, Biomaterials.

[24]  J. Barralet,et al.  Formation of translucent hydroxyapatite ceramics by sintering in carbon dioxide atmospheres , 2003 .

[25]  Iis Sopyan,et al.  Densification behaviour of nanocrystalline hydroxyapatite bioceramics , 2008 .

[26]  F. Gnanam,et al.  The effect of powder processing on densification, microstructure and mechanical properties of hydroxyapatite , 2002 .

[27]  A. Bandyopadhyay,et al.  Hydroxyapatite nanopowders: Synthesis, densification and cell–materials interaction , 2007 .

[28]  William D. Callister,et al.  Materials Science and Engineering: An Introduction , 1985 .

[29]  J. Chevalier,et al.  Ceramics for medical applications: A picture for the next 20 years , 2009 .

[30]  J. Bobick,et al.  Hydroxylapatite synthesis and characterization in dense polycrystalline form , 1976 .

[31]  A. Onjia,et al.  Experimental design approach in the synthesis of hydroxyapatite by neutralization method , 2005 .

[32]  A. Osaka,et al.  Calcium apatite prepared from calcium hydroxide and orthophosphoric acid , 1991 .