A dynamic inventory model with supplier selection in a serial supply chain structure

Considering the inherent connection between supplier selection and inventory management in supply chain networks, this article presents a multi-period inventory lot-sizing model for a single product in a serial supply chain, where raw materials are purchased from multiple suppliers at the first stage and external demand occurs at the last stage. The demand is known and may change from period to period. The stages of this production–distribution serial structure correspond to inventory locations. The first two stages stand for storage areas for raw materials and finished products in a manufacturing facility, and the remaining stages symbolize distribution centers or warehouses that take the product closer to customers. The problem is modeled as a time-expanded transshipment network, which is defined by the nodes and arcs that can be reached by feasible material flows. A mixed integer nonlinear programming model is developed to determine an optimal inventory policy that coordinates the transfer of materials between consecutive stages of the supply chain from period to period while properly placing purchasing orders to selected suppliers and satisfying customer demand on time. The proposed model minimizes the total variable cost, including purchasing, production, inventory, and transportation costs. The model can be linearized for certain types of cost structures. In addition, two continuous and concave approximations of the transportation cost function are provided to simplify the model and reduce its computational time.

[1]  Robert Spiegel,et al.  TRUCKLOAD VS. LTL , 2003 .

[2]  Lap Mui Ann Chan,et al.  Effective Zero-Inventory-Ordering Policies for the Single-Warehouse Multiretailer Problem with Piecewise Linear Cost Structures , 2002, Manag. Sci..

[3]  D. Simchi-Levi,et al.  The Logic of Logistics: Theory, Algorithms, and Applications for Logistics and Supply Chain Management , 1999 .

[4]  Harvey M. Wagner,et al.  Dynamic Version of the Economic Lot Size Model , 2004, Manag. Sci..

[5]  Robin O. Roundy,et al.  Chapter 2 Analysis of multistage production systems , 1993, Logistics of Production and Inventory.

[6]  Richard E. Rosenthal,et al.  GAMS -- A User's Guide , 2004 .

[7]  Avi Herbon,et al.  Off-Line and User-Oriented Approach for Supplier Selection in Dynamic Environment: A Case Study in the Healthcare Services * , 2010 .

[8]  Xiaowei Xu,et al.  Multi-criteria decision making approaches for supplier evaluation and selection: A literature review , 2010, Eur. J. Oper. Res..

[9]  Stephen C. Graves,et al.  A composite algorithm for a concave-cost network flow problem , 1989, Networks.

[10]  Abraham Mendoza,et al.  Production , Manufacturing and Logistics A serial inventory system with supplier selection and order quantity allocation , 2010 .

[11]  Panos M. Pardalos,et al.  Introduction to Global Optimization , 2000, Introduction to Global Optimization.

[12]  J. K. Lenstra,et al.  Deterministic Production Planning: Algorithms and Complexity , 1980 .

[13]  M. Florian,et al.  DETERMINISTIC PRODUCTION PLANNING WITH CONCAVE COSTS AND CAPACITY CONSTRAINTS. , 1971 .

[14]  Michael Godfrey,et al.  ESTIMATING FREIGHT RATES FOR LOGISTICS DECISIONS. , 1996 .

[15]  Michael Godfrey,et al.  Incorporating transportation costs into inventory replenishment decisions , 2002 .

[16]  Harold P. Benson,et al.  Concave Minimization: Theory, Applications and Algorithms , 1995 .

[17]  Albert P. M. Wagelmans,et al.  Integrated Lot Sizing in Serial Supply Chains with Production Capacities , 2005, Manag. Sci..

[18]  Ozden Ustun,et al.  Multi-period lot-sizing with supplier selection using achievement scalarizing functions , 2008, Comput. Ind. Eng..

[19]  W. C. Benton,et al.  Vendor selection criteria and methods , 1991 .

[20]  A. Ravindran,et al.  A Three-Phase Multicriteria Method to the Supplier Selection Problem , 2008 .

[21]  A. Natarajan,et al.  Multi-criteria supply chain inventory models with transportation costs , 2007 .

[22]  S. H. Ghodsypour,et al.  The total cost of logistics in supplier selection, under conditions of multiple sourcing, multiple criteria and capacity constraint , 2001 .

[23]  P. Pardalos,et al.  Checking local optimality in constrained quadratic programming is NP-hard , 1988 .

[24]  Reiner Horst,et al.  Introduction to Global Optimization (Nonconvex Optimization and Its Applications) , 2002 .

[25]  John E. Tyworth,et al.  Transportation’s role in the sole‐ versus dual‐sourcing decision , 2000 .

[26]  Janny Leung,et al.  Inventory lot-sizing with supplier selection , 2005, Comput. Oper. Res..