Micro- and nanofabrication technologies using the nanopositioning and nanomeasuring machines

To keep up with Moore’s law in future, the critical dimensions of device features must further decrease in size. Thus, the nano-electronics and nano-optics manufacturing is based on the ongoing development of the lithography and encompasses also some unconventional methods. In this context, we use the Nanopositioning and Nanomeasuring Machine (NPMM) to generate features in resist layers by means of Direct Laser Writing (DLW),1 Field Emission Scanning Probe Lithography (FE-SPL)2 and Soft UV-Nanoimprint Lithography (Soft UV-NIL)3 with highest accuracy. The NPMM was collaboratively developed by TU Ilmenau and SIOS Meßtechnik GmbH.4 The tool provides a large positioning volume of 25 mm × 25 mm × 5 mm with a positioning resolution of 0.1 nm and a repeatability of less than 0.3 nm over the full range. Previously a single electron transistor (SET) working at room temperature generated by FE-SPL has been demonstrated.5 However, the throughput is limited because of the serial writing scheme making Tennant’s law (At ∼ R5 ) valid.6 Here, At is the areal throughput and R the lithographic resolution. Thus, patterning of the whole NPMM positioning area by FE-SPL is very time consuming. In order to address this problem, different strategies and/or combinations are conceivable. In this work a so-called Mix-and-Match lithography is conducted. A fast generation of structures in the sub-micron range is possible by means of DLW. By this, features such as electrical wires, contact patches for bonding or labels are generated in resist. Subsequently, we use FE-SPL in order to define the actual nano-scaled features for quantum or single electron devices. In combination, DLW and FE-SPL are maskless lithography strategies, hence, offering completely novel opportunities for rapid nanoscale prototyping of largescale resist patterns. An explanation of this technique is given in a previous publication.7 Furthermore, after reactive ion etching, the sample can be used as template for Soft UV-NIL, thus resulting in a high-throughput process chain for future quantum and/or single electron devices.

[1]  A. Amthor,et al.  Position control on nanometer scale based on an adaptive friction compensation scheme , 2008, 2008 34th Annual Conference of IEEE Industrial Electronics.

[2]  Hiroaki Misawa,et al.  Three-dimensional photonic crystal structures achieved with two-photon-absorption photopolymerization of resin , 1999 .

[3]  Teodor Gotszalk,et al.  Pattern-generation and pattern-transfer for single-digit nano devices , 2016 .

[4]  Tino Hausotte,et al.  New applications of the nanopositioning and nanomeasuring machine by using advanced tactile and non-tactile probes , 2007 .

[5]  R. Sec. XV. On the theory of optical images, with special reference to the microscope , 2009 .

[6]  Teodor Gotszalk,et al.  Thermally driven micromechanical beam with piezoresistive deflection readout , 2003 .

[7]  S Sinzinger,et al.  Towards alternative 3D nanofabrication in macroscopic working volumes , 2018, Measurement Science and Technology.

[8]  Yoshio Yoshida,et al.  Three-beam CD optical pickup using a holographic optical element , 1991, Other Conferences.

[9]  Tino Hausotte,et al.  Nanomeasuring and nanopositioning engineering , 2010 .

[10]  G. Binnig,et al.  SCANNING TUNNELING MICROSCOPY , 1983 .

[11]  G. Binnig,et al.  Tunneling through a controllable vacuum gap , 1982 .

[12]  Ivo W. Rangelow,et al.  Field-emission scanning probe lithography tool for 150 mm wafer , 2018, Journal of Vacuum Science & Technology B.

[13]  Marcus Kaestner,et al.  Nanolithography by scanning probes on calixarene molecular glass resist using mix-and-match lithography , 2013 .

[14]  Michael Katzschmann,et al.  Design and performance evaluation of an interferometric controlled planar nanopositioning system , 2012 .

[15]  S. Sreenivasan,et al.  Nanoimprint lithography steppers for volume fabrication of leading-edge semiconductor integrated circuits , 2017, Microsystems & Nanoengineering.

[16]  Eberhard Manske,et al.  A focus sensor for an application in a nanopositioning and nanomeasuring machine , 2005, SPIE Optical Metrology.

[17]  Wolfgang Osten,et al.  Confocal micro-optical distance sensor: principle and design , 2005, SPIE Optical Metrology.

[18]  G. Jäger,et al.  Advances in Traceable Nanometrology with the Nanopositioning and Nanomeasuring Machine , 2006 .

[19]  Stefan Sinzinger,et al.  Integrated soft UV-nanoimprint lithography in a nanopositioning and nanomeasuring machine for accurate positioning of stamp to substrate , 2019, Advanced Lithography.

[20]  Ivo W. Rangelow,et al.  Field emission from diamond nanotips for scanning probe lithography , 2018, Journal of Vacuum Science & Technology B.

[21]  Tino Hausotte,et al.  A Multi-Sensor Approach for Complex and Large-Area Applications in Micro and Nanometrology , 2012 .

[22]  Boris N. Chichkov,et al.  Development of functional sub-100 nm structures with 3D two-photon polymerization technique and optical methods for characterization , 2012 .

[23]  Eberhard Manske,et al.  Entwicklung eines Fokussensors und Integration in die Nanopositionier- und Nanomessmaschine (Development of a Focus Sensor and its Integration into the Nanopositioning and Nanomeasuring Machine) , 2004 .

[24]  Valentyn Ishchuk,et al.  Advanced electric-field scanning probe lithography on molecular resist using active cantilever , 2015 .

[25]  Ivo W. Rangelow,et al.  0.1-nanometer resolution positioning stage for sub-10 nm scanning probe lithography , 2013, Advanced Lithography.

[26]  Shinji Matsui,et al.  Nanometer‐scale resolution of calixarene negative resist in electron beam lithography , 1996 .