Description of a heat transfer model suitable to calculate transient processes of turbocharged diesel engines with one-dimensional gas-dynamic codes

Abstract This paper describes a heat transfer model to be implemented in a global engine 1-D gas-dynamic code to calculate reciprocating internal combustion engine performance in steady and transient operations. A trade off between simplicity and accuracy has been looked for, in order to fit with the stated objective. To validate the model, the temperature of the exhaust manifold wall in a high-speed direct injection (HSDI) turbocharged diesel engine has been measured during a full load transient. In addition, an indirect assessment of the exhaust gas temperature during this transient process has been carried out. The results show good agreement between the measured and modelled data with good accuracy to predict the engine performance. A dual-walled air gap exhaust manifold has been tested in order to quantify the potential of exhaust gas thermal energy saving on engine transient performance. The experimental results together with the heat transfer model have been used to analyse the influence of thermal energy saving on dynamic performance during the load transient of an HSDI turbocharged diesel engine.

[1]  M. A. Plint,et al.  Engine Testing: Theory and Practice , 1995 .

[2]  J. Benajes,et al.  Predictive Modelling Study of the Transient Load Response in a Heavy-Duty Turbocharged Diesel Engine , 2000 .

[3]  Dennis N. Assanis,et al.  A GLOBAL MODEL FOR STEADY-STATE AND TRANSIENT S.I. ENGINE HEAT TRANSFER STUDIES , 1996 .

[4]  W. Rohsenow,et al.  Handbook of Heat Transfer Fundamentals , 1985 .

[5]  D. Assanis,et al.  A Universal Heat Transfer Correlation for Intake and Exhaust Flows in an Spark-Ignition Internal Combustion Engine , 2002 .

[6]  G. Woschni A Universally Applicable Equation for the Instantaneous Heat Transfer Coefficient in the Internal Combustion Engine , 1967 .

[7]  J. P. Hartnett,et al.  Advances in Heat Transfer , 2003 .

[8]  John B. Heywood,et al.  Internal combustion engine fundamentals , 1988 .

[9]  José Galindo,et al.  Modelling of turbocharged diesel engines in transient operation. Part 2: Wave action models for calculating the transient operation in a high speed direct injection engine , 2002 .

[10]  José Galindo,et al.  Design of an exhaust manifold to improve transient performance of a high-speed turbocharged diesel engine , 2004 .

[11]  Vicente Bermúdez,et al.  Modelling of turbocharged diesel engines in transient operation. Part 1: Insight into the relevant physical phenomena , 2002 .

[12]  D. E. Winterbone,et al.  Dynamic Behaviour of a Turbocharged Diesel Engine , 1986 .

[13]  O. Armas,et al.  Diagnosis of DI Diesel combustion from in-cylinder pressure signal by estimation of mean thermodynamic properties of the gas , 1999 .

[14]  Anastassios M. Stamatelos,et al.  Transient heat transfer modelling in automotive exhaust systems , 1997 .

[15]  Noboru Miyamoto,et al.  Time-resolved nature of exhaust gas emissions and piston wall temperature under transient operation in a small diesel engine , 1996 .

[16]  José Galindo,et al.  Variable Geometry Turbine Modelling and Control for Turbocharged Diesel Engine Transient Operation , 2002 .

[17]  Francisco Payri,et al.  Thermo- and fluid-dynamic processes in diesel engines 2 : selected papers from the THIESEL 2002 conference held in Valencia, Spain, September 11-13, 2002 , 2002 .

[18]  Francisco José Arnau,et al.  Heat Transfer Model to Calculate Turbocharged HSDI Diesel Engines Performance , 2003 .

[19]  Frank P. Incropera,et al.  Fundamentals of Heat and Mass Transfer , 1981 .

[20]  K.G.T. Hollands,et al.  A General Method of Obtaining Approximate Solutions to Laminar and Turbulent Free Convection Problems , 1975 .

[21]  José Galindo,et al.  Combustion simulation of turbocharger HSDI Diesel engines during transient operation using neural networks , 2005 .

[22]  José Ramón Serrano,et al.  A Model for Load Transients of Turbocharged Diesel Engines , 1999 .

[23]  José Galindo,et al.  Analysis and Modeling of the Fluid-Dynamic Effects in Branched Exhaust Junctions of ICE , 2001 .

[24]  R. Hilpert,et al.  Wärmeabgabe von geheizten Drähten und Rohren im Luftstrom , 1933 .