Pit Initiation at Single Sulfide Inclusions in Stainless Steel III. Mathematical Model

Mathematical modeling was used to simulate the dissolution of single MnS inclusion within an electrochemical microcell. The model allowed for the evaluation of the hypothesis of mechanism of pit initiation based on a critical concentration of thiosulfate ions in the presence of chloride ions, which results in depassivation if the stainless steel As a result of inclusion dissolution. the concentration of thiosulfate increased to values consistent with critical concentrations observed experimentally for pit initiation. Dissolution of inclusions led to modest local acidification. hut not to the low pH values associated with passivity breakdown. The model defined the dimensionless parameter space under which thiosulfate and sulfide species would he expected to occur as a consequence of inclusion dissolution. Based on the hypothesis of critical thiosulfate initiation mechanism, the predictions of pitting potential for 304 stainless steel in chloride solutions were within experimental variation; the chloride concentration dependence was smaller than observed experimentally.

[1]  S. Sharland A mathematical model of the initiation of crevice corrosion in metals , 1992 .

[2]  J. Walton Mathematical modeling of mass transport and chemical reaction in crevice and pitting corrosion , 1990 .

[3]  R. Alkire,et al.  The Role of Inclusions on Initiation of Crevice Corrosion of Stainless Steel I . Experimental Studies , 1989 .

[4]  S. Sharland A mathematical model of crevice and pitting corrosion. II: the mathematical solution , 1988 .

[5]  J. Galvele,et al.  Transport Processes and the Mechanism of Pitting of Metals , 1976 .

[6]  R. Alkire,et al.  Experimental and Modeling Studies of Single Pits on Pure Aluminum in pH 11 NaCl Solutions I. Laser Initiated Single Pits , 2000 .

[7]  G. Weir,et al.  Calculating chemical concentrations during the initiation of crevice corrosion , 2000 .

[8]  R. Kelly,et al.  Occluded solution chemistry control and the role of alloy sulfur on the initiation of crevice corrosion in type 304ss , 1998 .

[9]  G. Eklund Initiation of Pitting at Sulfide Inclusions in Stainless Steel , 1974 .

[10]  R. Alkire,et al.  Local Detection of Dissolved Sulfur Species from Inclusions in Stainless Steel Using Ag Microelectrode , 2001 .

[11]  P. Pistorius,et al.  Surface Roughness and the Metastable Pitting of Stainless Steel in Chloride Solutions , 1995 .

[12]  Digby D. Macdonald,et al.  A simplified method for estimating corrosion cavity growth rates , 1996 .

[13]  R. Alkire The Role of Inclusions on Initiation of Crevice Corrosion of Stainless Steel , 1989 .

[14]  G. Wranglén Pitting and sulphide inclusions in steel , 1974 .

[15]  David E. Williams,et al.  Elucidation of a Trigger Mechanism for Pitting Corrosion of Stainless Steels Using Submicron Resolution Scanning Electrochemical and Photoelectrochemical Microscopy , 1998 .