Radiation crosslinked shape-memory polymers

Abstract Shape-memory polymers (SMPs) are active smart materials with tunable stiffness changes at specific, tailored temperatures. The use of thermoset SMPs has been limited in commodity applications because a variety of common low-cost plastics processing techniques are not possible with network polymers. In this study of thermoset SMPs, beyond adjusting the glass transition temperature ( T g ) between 25 and 75 °C and tuning the recoverable force between 0.5 and 13 MPa, a novel manufacturing process, Mnemosynation , is described. The customizable mechanical properties of traditional SMPs are coupled with traditional plastic processing techniques to enable a new generation of mass producible plastic products with thermosetting shape-memory properties: low residual strains, tunable recoverable force and adjustable T g . The results of this study are intended to enable future advanced applications where mass manufacturing, the ability to accurately and independently position T g and the ability to tune recoverable force in SMPs are required.

[1]  Mustafa Kamal,et al.  The injection molding of thermoplastics part II: Experimental test of the model , 1972 .

[2]  Yiping Liu,et al.  Thermomechanics of the shape memory effect in polymers for biomedical applications. , 2005, Journal of biomedical materials research. Part A.

[3]  John Summerscales,et al.  Resin Infusion under Flexible Tooling (RIFT): a review , 1996 .

[4]  Yiping Liu,et al.  Thermomechanical recovery couplings of shape memory polymers in flexure , 2003 .

[5]  Robin Shandas,et al.  Unconstrained recovery characterization of shape-memory polymer networks for cardiovascular applications. , 2007, Biomaterials.

[6]  Mary B. Chan-Park,et al.  A new model and measurement technique for dynamic shrinkage during photopolymerization of multi-acrylates , 2005 .

[7]  P. Mather,et al.  Responsive materials: soft answers for hard problems. , 2007, Nature materials.

[8]  R. Langer,et al.  Polymeric triple-shape materials , 2006, Proceedings of the National Academy of Sciences.

[9]  A. Bhowmick,et al.  Electron beam initiated modification of acrylic elastomer in presence of polyfunctional monomers , 2004 .

[10]  R. Langer,et al.  Light-induced shape-memory polymers , 2005, Nature.

[11]  A. Edidin,et al.  Advances in the processing, sterilization, and crosslinking of ultra-high molecular weight polyethylene for total joint arthroplasty. , 1999, Biomaterials.

[12]  J. Pionteck,et al.  Synthesis, Electron Irradiation Modification and Characterization of Polyethylene/Poly(butyl methacrylate- co-methyl methacrylate) Interpenetrating Polymer Network , 1998 .

[13]  F. Bovey,et al.  Electron irradiation of polyacrylates , 1956 .

[14]  Ken Gall,et al.  Deformation Limits in Shape‐Memory Polymers , 2008 .

[15]  J. Gardette,et al.  Photoageing of an electron beam cured polyurethane acrylate resin , 2008 .

[16]  A. R. Shultz HIGH-ENERGY RADIATION EFFECTS ON POLYACRYLATES AND POLYMETHACRYLATES , 1959 .

[17]  George Marsh,et al.  Next step for automotive materials , 2003 .

[18]  Shuogui Xu,et al.  Shape memory behaviour of radiation-crosslinked PCL/PMVS blends , 2006 .

[19]  N. C. Dafader,et al.  Radiation dose required for the vulcanization of natural rubber latex , 1996 .

[20]  G. G. Peters,et al.  Development and Validation of a Recoverable Strain‐Based Model for Flow‐Induced Crystallization of Polymers , 2001 .

[21]  Mark Miodownik,et al.  The case for teaching the arts , 2003 .

[22]  R. Langer,et al.  Designing materials for biology and medicine , 2004, Nature.

[23]  Guangming Zhu,et al.  Shape-memory effects of radiation crosslinked poly(ϵ-caprolactone) , 2003 .

[24]  S. H. Pinner,et al.  Analysis of the solubility behaviour of irradiated polyethylene and other polymers , 1959, Proceedings of the Royal Society of London. Series A. Mathematical and Physical Sciences.

[25]  Yiping Liu,et al.  Thermomechanics of shape memory polymers: Uniaxial experiments and constitutive modeling , 2006 .

[26]  Alicia M. Ortega,et al.  Strong, Tailored, Biocompatible Shape‐Memory Polymer Networks , 2008, Advanced functional materials.

[27]  A. Bhowmick,et al.  Effect of electron beam irradiation on the properties of crosslinked rubbers , 2000 .

[28]  Mustafa Kamal,et al.  The injection molding of thermoplastics part I: Theoretical model , 1972 .

[29]  D. S. Pearson,et al.  A comparison of the physical properties of radiation and sulfur‐cured poly(butadiene–co–styrene) , 1977 .

[30]  M. Cleland,et al.  Medium and high-energy electron beam radiation processing equipment for commercial applications , 2003 .

[31]  J. L. Garnett,et al.  Novel additives for accelerating radiation grafting and curing reactions , 1993 .

[32]  Sang Yoon Lee,et al.  Shape memory polyurethane containing amorphous reversible phase , 2000 .

[33]  P. Mather,et al.  Shape Memory Polymer Research , 2009 .

[34]  G. Thackray,et al.  The use of a mathematical model to describe isothermal stress-strain curves in glassy thermoplastics , 1968, Proceedings of the Royal Society of London. Series A. Mathematical and Physical Sciences.

[35]  A. Charlesby,et al.  Gel/dose curves for polymers undergoing simultaneous crosslinking and scission , 1991 .

[36]  V. Lopata,et al.  Electron-beam-curable epoxy resins for the manufacture of high-performance composites , 1999 .

[37]  A. Charlesby Effect of High-energy Radiation on Long-chain Polymers , 1953, Nature.

[38]  P. Mather,et al.  Shape memory effect exhibited by smectic-C liquid crystalline elastomers. , 2003, Journal of the American Chemical Society.

[39]  T. Ware,et al.  High‐Strain Shape‐Memory Polymers , 2010 .

[40]  Ken Gall,et al.  Effects of sensitizer length on radiation crosslinked shape-memory polymers , 2010 .

[41]  D. Ratna,et al.  Recent advances in shape memory polymers and composites: a review , 2008 .