Japanese total quality control, TQM, Deming's system of profound knowledge, BPR, Lean and Six Sigma: Comparison and discussion

Purpose – The purpose of this paper is to compare and discuss the evolution of six important management systems: Japanese Total Quality Control (JTQC), Total Quality Management (TQM), Deming's system of profound knowledge, Business Process Reengineering (BPR), Lean Thinking and Six Sigma. Indeed, the contribution of this paper lies in the concurrent analysis and classification, by the means of a literature review, of the results and critical implementation factors of the six systems. Deming's Plan‐Do‐Check‐Act (PDCA) has been used to classify the findings from the literature review.Design/methodology/approach – The research methodology is based on a literature review. The literature review has been carried out for each single system, trying subsequently to compare and discuss the results.Findings – Inside the six systems, nine common factors have been found and proposed. They are: results and benefits; management style; deployment of the system; employee management, deployment and participation; voice of ...

[1]  David Knights,et al.  The reengineering revolution? : critical studies of corporate change , 2000 .

[2]  James R. Evans,et al.  Successful implementation of Six Sigma: benchmarking General Electric Company , 2000 .

[3]  C Ramsey,et al.  Performance-improvement strategies can reduce costs. , 2001, Healthcare financial management : journal of the Healthcare Financial Management Association.

[4]  Eastham Jn TQM in action. , 1993 .

[5]  Basem El‐Haik,et al.  Simulation-based lean six-sigma and design for six-sigma , 2006 .

[6]  Howard S. Gitlow,et al.  A Comparison of Japanese Total Quality Control and Deming's Theory of Management , 1994 .

[7]  Bert Cunnington,et al.  Managing the New Organization: A Blueprint for Networks and Strategic Alliances , 1993 .

[8]  Noriaki Kano,et al.  A Perspective on Quality Activities in American Firms , 1993 .

[9]  Howard S. Gitlow OF THOUGHT UNDERSTANDING TOTAL QUALITY CREATION: THE JAPANESE SCHOOL OF THOUGHT , 1995 .

[10]  S. George,et al.  Total quality management : strategies and techniques proven at today's most successful companies , 1994 .

[11]  Stuart D. B. Picken Values and value related strategies in Japanese corporate culture , 1987 .

[12]  Olapeju A. Popoola,et al.  Development of a methodology for the rapid implementation of a sustainable lean manufacturing system , 2000 .

[13]  Peter Wickens,et al.  Lean Production and Beyond: the System, Its Critics and the Future , 1993 .

[14]  Elisabeth Viles,et al.  Six Sigma and its link to TQM, BPR, lean and the learning organisation , 2005 .

[15]  John Meehan,et al.  Corporate social responsibility: the 3C‐SR model , 2006 .

[16]  Pascal Dennis,et al.  Lean Production Simplified : A Plain-Language Guide to the World's Most Powerful Production System , 2002 .

[17]  Florian Johannsen State of the art concerning the integration of methods and techniques in quality management - literature review and an agenda for research , 2011, ECIS.

[18]  Armand V. Feigenbaum,et al.  Total quality control , 1961 .

[19]  Edward D. Arnheiter,et al.  The integration of lean management and Six Sigma , 2005 .

[20]  Sangit Chatterjee,et al.  Quality confusion: Too many gurus, not enough disciples , 1993 .

[21]  Manoj Kumar Tiwari,et al.  Implementing the Lean Sigma framework in an Indian SME: a case study , 2006 .

[22]  W. A. Shewhart,et al.  Statistical method from the viewpoint of quality control , 1939 .

[23]  K. Ishikawa What Is Total Quality Control , 1985 .

[24]  Jiju Antony,et al.  Critical success factors for the successful implementation of six sigma projects in organisations , 2002 .

[25]  Jiju Antony,et al.  Some pros and cons of six sigma: an academic perspective , 2004 .

[26]  Colin Morgan Total quality management in the public sector , 1994 .

[27]  Kakuro Amasaka,et al.  New Japan Quality Management Model: Implementation Of New JIT For Strategic Management Technology , 2011 .

[28]  Steven A. Stanton Michael Hammer The Reengineering Revolution , 1996 .

[29]  Shigeo Shingo,et al.  Zero Quality Control: Source Inspection and the Poka-Yoke System , 1986 .

[30]  George Eckes,et al.  Making six sigma last : managing the balance between cultural and technical change , 2001 .

[31]  K. Ishikawa What is total quality control the japanese way , 2002 .

[32]  Zahirul Hoque,et al.  TOTAL QUALITY MANAGEMENT AND THE BALANCED SCORECARD APPROACH: A CRITICAL ANALYSIS OF THEIR POTENTIAL RELATIONSHIPS AND DIRECTIONS FOR RESEARCH , 2003 .

[33]  Gerald J. Hahn,et al.  THE EVOLUTION OF SIX SIGMA , 2000 .

[34]  Morgan P. Miles,et al.  ISO 14000 total quality environmental management: The integration of environmental marketing, total quality management, and corporate environmental policy , 1997 .

[35]  Daniel Roos,et al.  The machine that changed the world : the story of lean production , 1991 .

[36]  Su Mi Dahlgaard-Park,et al.  Lean Production, Six Sigma Quality, TQM and Company Culture , 2006 .

[37]  Christian N. Madu,et al.  Customer‐centric six sigma quality and reliability management , 2003 .

[38]  Takeyuki Tani,et al.  Interactive control in target cost management , 1995 .

[39]  James P. Womack,et al.  Lean Thinking: Banish Waste and Create Wealth in Your Corporation , 1996 .

[40]  T. N. GOH,et al.  A strategic assessment of six sigma , 2002 .

[41]  L. Johnson,et al.  African americans in ophthalmology: progress and challenges. , 2002, Archives of ophthalmology.

[42]  Brian H. Maskell,et al.  Practical Lean Accounting: A Proven System for Measuring and Managing the Lean Enterprise , 2003 .

[43]  Louise Davison,et al.  The Link between Six Sigma and Quality Culture – An Empirical Study , 2007 .

[44]  Thomas H. Davenport,et al.  Process Innovation: Reengineering Work Through Information Technology , 1992 .

[45]  Robert Slater,et al.  Jack Welch & The G.E. Way: Management Insights and Leadership Secrets of the Legendary CEO , 1998 .

[46]  David C. Chou,et al.  The complementary role of business process reengineering and information technology to total quality management practices , 2007, Int. J. Inf. Syst. Chang. Manag..

[47]  B. Witcher,et al.  Hoshin Kanri: Policy Management in Japanese-Owned UK Subsidiaries , 2001 .

[48]  Y. Kondo,et al.  Hoshin kanri ‐ a participative way of quality management in Japan , 1998 .

[50]  Ali Khatibi,et al.  BPR - A Tool for Managing the Change , 2004 .

[51]  Richard Schroeder,et al.  Six Sigma: The Breakthrough Management Strategy Revolutionizing the World's Top Corporations , 1999 .

[52]  Dan Coffey,et al.  Automation, motivation and lean production reconsidered , 2006 .

[53]  Namchul Shin,et al.  An Investigation of the Methodologies of Business Process Reengineering , 2004 .

[54]  Rodney McAdam,et al.  Corporate social responsibility in a total quality management context: opportunities for sustainable growth , 2003 .

[55]  M. Hammer,et al.  REENGINEERING THE CORPORATION: A MANIFESTO FOR BUSINESS REVOLUTION , 1995 .

[56]  Enid Mumford,et al.  New treatments or old remedies: is business process reengineering really socio-technical design? , 1994, J. Strateg. Inf. Syst..

[57]  Mohamed Zairi,et al.  Does TQM Impact on Bottom‐line Results? , 1994 .

[58]  Frances A. Kennedy,et al.  A control framework: Insights from evidence on lean accounting , 2008 .

[59]  R. Drago,et al.  Quality Circle Survival: An Exploratory Analysis , 1988 .

[60]  William J. Kettinger,et al.  Business Process Change: A Study of Methodologies, Techniques, and Tools , 1997, MIS Q..

[61]  Neil A. Morgan,et al.  The impact of lean thinking and the lean enterprise on marketing: Threat or synergy? , 1997 .

[62]  B. Ehigie,et al.  Roles of perceived leadership styles and rewards in the practice of total quality management , 2004 .

[63]  Bert Spector,et al.  Beyond TQM Programmes , 1994 .

[64]  Michael E. Milakovich,et al.  Total quality management in the public sector , 1991 .

[65]  W. Edwards Deming,et al.  The New Economics for Industry, Government, Education , 2018 .

[66]  James W. Rinehart,et al.  Team Concept and 'Kaizen': Japanese Production Management in a Unionized Canadian Auto Plant , 1992 .

[67]  Y. Sugimori,et al.  Toyota production system and Kanban system Materialization of just-in-time and respect-for-human system , 1977 .

[68]  Jeffrey K. Liker,et al.  The Toyota way : 14 management principles from the world's greatest manufacturer , 2004 .

[69]  Tony Bendell,et al.  A review and comparison of six sigma and the lean organisations , 2006 .

[70]  Ian D. Wedgwood Lean Sigma: A Practitioner's Guide , 2006 .

[71]  R. Cole Reengineering the Corporation: A Review Essay , 1994 .

[72]  W. Edwards Deming,et al.  Out of the Crisis , 1982 .

[73]  Thomas H. Davenport,et al.  The New Industrial Engineering: Information Technology and Business Process Redesign , 2011 .

[74]  Andrea Chiarini,et al.  Integrating lean thinking into ISO 9001: a first guideline , 2011 .

[75]  Jiju Antony,et al.  Key ingredients for the effective implementation of Six Sigma program , 2002 .

[76]  Peter S. Pande,et al.  The Six Sigma Way: How GE, Motorola, and Other Top Companies are Honing Their Performance , 2000 .

[77]  Dag Näslund,et al.  Lean, six sigma and lean sigma: fads or real process improvement methods? , 2008, Bus. Process. Manag. J..

[78]  Ismail Sila,et al.  An investigation of the total quality management survey based research published between 1989 and 2000: A literature review , 2002 .

[79]  Thomas Pyzdek,et al.  The Six Sigma Handbook , 2000 .

[80]  Douglas P. Mader Design for Six Sigma , 2002 .

[81]  Roger G. Schroeder,et al.  Six sigma: A goal-theoretic perspective , 2003 .

[82]  Bob Norris,et al.  Drive Baldrige Level Performance , 2003 .

[83]  Vincent K. Omachonu,et al.  Principles of Total Quality , 1999 .

[84]  Tito Conti,et al.  Optimizing self-assessment , 1997 .

[85]  Klaus J. Zink,et al.  From total quality management to corporate sustainability based on a stakeholder management , 2007 .

[86]  Rick L. Edgeman,et al.  Six sigma seen as a methodology for total quality management , 2001 .

[87]  Marie A. Gaudard Poor-Quality Cost , 1987 .

[88]  Alan Harrison,et al.  Deployment of Six Sigma methodology in Human Resource function: A case study , 2000 .

[89]  新郷 重夫,et al.  A study of the Toyota production system from an industrial engineering viewpoint , 1989 .

[90]  Joel E. Ross,et al.  Total Quality Management: Text, Cases and Readings , 1992 .

[91]  Seiichi Nakajima,et al.  Introduction to TPM: total productive maintenance , 1988 .

[92]  Taiichi Ohno,et al.  Toyota Production System : Beyond Large-Scale Production , 1988 .

[93]  B. Klefsjö,et al.  TQM as a management system consisting of values, techniques and tools , 2000 .

[94]  M. J. Harry,et al.  SIX SIGMA : A BREAKTHROUGH STRATEGY FOR PROFITABILITY , 1998 .

[95]  Mark M. Klein,et al.  REENGINEERING METHODOLOGIES AND TOOLS A Prescription for Enhancing Success , 1994 .

[96]  B. Daily,et al.  Achieving sustainability through attention to human resource factors in environmental management , 2001 .

[97]  B. Ehigie,et al.  Innovation, diffusion and adoption of total quality management (TQM) , 2005 .

[98]  Barrie Dale,et al.  Total quality management: origins and evolution of the term , 1998 .

[99]  R. G. Stone,et al.  Mechanical engineering department , 1976 .

[100]  S. Hayward,et al.  Quality circle failure and how to avoid it , 1985 .

[101]  Jung‐Lang Cheng,et al.  Implementing Six Sigma via TQM improvement: an empirical study in Taiwan , 2008 .

[102]  Joseph Sarkis,et al.  The relationship between ISO 14001 and continuous source reduction programs , 2000 .

[103]  Sabi Singh,et al.  Application of lean manufacturing techniques in the Emergency Department. , 2009, The Journal of emergency medicine.

[104]  Jamal Abdul,et al.  Barriers to Implement TQM in Japanese Way: A Study on Companies in Malaysia , 2010 .

[105]  L. J. Porter,et al.  Total quality management—the critical success factors , 1993 .

[106]  Hugh Willmott,et al.  The odd couple?: re‐engineering business processes; managing human relations , 1995 .