Optimal preventive maintenance policy of the balanced system under the semi-Markov model

Abstract Reliability problems of new systems such as balanced systems have received more attention in recent years due to the rapid development of technology. However, the research on maintenance optimization for balanced systems is still underexplored, and the existing policies for orthodox systems cannot solve the maintenance problem of balanced systems. Thus, an optimal preventive maintenance optimization model is formulated under the semi-Markov model for a balanced system with n identical units, where each unit is subject to degradation failure and sojourn times in different function zones follow Erlang distribution with different parameters, respectively. Different from orthodox systems, the failure criterion of the balanced system is given according to the system balance degree. Namely, when any two symmetric components do not perform the same function, the system is out of balance. To avoid system unbalance, a preventive maintenance action is performed once the state difference on any two symmetric units exceeds the maintenance threshold. Finally, some numerical examples are used to demonstrate the priority of the proposed preventive maintenance policy, and the obtained results provide a good insight for repairmen to maintain components on the balanced system.

[1]  Peng Jin,et al.  An opportunistic maintenance strategy for offshore wind turbine system considering optimal maintenance intervals of subsystems , 2020 .

[2]  Chaoqun Duan,et al.  Condition-based maintenance for ship pumps subject to competing risks under stochastic maintenance quality , 2020 .

[3]  Ming Liang,et al.  Detection and diagnosis of bearing and cutting tool faults using hidden Markov models , 2011 .

[4]  T. H. Savits,et al.  Age Dependent Minimal Repair. , 1985 .

[5]  Viliam Makis,et al.  Joint optimization of maintenance policy and inspection interval for a multi-unit series system using proportional hazards model , 2018, J. Oper. Res. Soc..

[6]  Yu Zhao,et al.  Group maintenance scheduling for two-component systems with failure interaction , 2019, Applied Mathematical Modelling.

[7]  Viliam Makis,et al.  Optimal condition-based and age-based opportunistic maintenance policy for a two-unit series system , 2019, Comput. Ind. Eng..

[8]  Ajith Kumar Parlikad,et al.  Predictive group maintenance for multi-system multi-component networks , 2020, Reliab. Eng. Syst. Saf..

[9]  Lirong Cui,et al.  Reliability for k-out-of-n:F balanced systems with m sectors , 2018 .

[10]  Toshio Nakagawa,et al.  Optimum Policies When Preventive Maintenance is Imperfect , 1979, IEEE Transactions on Reliability.

[11]  Philip J. Boland Periodic replacement when minimal repair costs vary with time , 1982 .

[12]  Masaaki Kijima,et al.  Periodical replacement problem without assuming minimal repair , 1988 .

[13]  David He,et al.  A segmental hidden semi-Markov model (HSMM)-based diagnostics and prognostics framework and methodology , 2007 .

[14]  Donghua Zhou,et al.  A model for real-time failure prognosis based on hidden Markov model and belief rule base , 2010, Eur. J. Oper. Res..

[15]  Viliam Makis,et al.  Model parameter estimation and residual life prediction for a partially observable failing system , 2015 .

[16]  Lawrence R. Rabiner,et al.  A tutorial on hidden Markov models and selected applications in speech recognition , 1989, Proc. IEEE.

[17]  Jing Cai,et al.  Optimal Cost-Effective Maintenance Policy for a Helicopter Gearbox Early Fault Detection under Varying Load , 2017 .

[18]  Chen Lin and Viliam Makis A Comparison of Hidden Markov and Semi-Markov Modeling for a Deterioration System subject to Vibration Monitoring , 2015 .

[19]  Qingan Qiu,et al.  Optimal condition-based preventive maintenance policy for balanced systems , 2021, Reliab. Eng. Syst. Saf..

[20]  Viliam Makis,et al.  A two-level Bayesian early fault detection for mechanical equipment subject to dependent failure modes , 2020, Reliab. Eng. Syst. Saf..

[21]  Huanhuan Wang,et al.  Joint optimization of condition-based and age-based replacement policy and inventory policy for a two-unit series system , 2021, Reliab. Eng. Syst. Saf..

[22]  Chao Deng,et al.  Selective maintenance scheduling under stochastic maintenance quality with multiple maintenance actions , 2018, Int. J. Prod. Res..

[23]  Jafar Ahmadi,et al.  A repair and replacement policy for repairable systems based on probability and mean of profits , 2019, Reliab. Eng. Syst. Saf..

[24]  Rui Zheng,et al.  Condition-based maintenance with dynamic thresholds for a system using the proportional hazards model , 2020, Reliab. Eng. Syst. Saf..

[25]  Ming Zhao,et al.  Application of an improved MCKDA for fault detection of wind turbine gear based on encoder signal , 2020 .

[26]  Elsayed A. Elsayed,et al.  Reliability Estimation of $k$-out-of-$n$ Pairs:G Balanced Systems With Spatially Distributed Units , 2016, IEEE Transactions on Reliability.

[27]  Ke Chen,et al.  Optimal inspection and mission abort policies for systems subject to degradation , 2020 .

[28]  Tangbin Xia,et al.  Hidden Markov model with auto-correlated observations for remaining useful life prediction and optimal maintenance policy , 2017, Reliab. Eng. Syst. Saf..

[29]  Henk Tijms,et al.  Stochastic modelling and analysis: a computational approach , 1986 .

[30]  Lirong Cui,et al.  Balanced reliability systems under Markov processes , 2019, IISE Trans..

[31]  G. J. Anders,et al.  Application of a semi-Markov model and a simulated annealing algorithm for the selection of an optimal maintenance policy for power equipment , 2008 .

[32]  James C. Fu,et al.  On Reliability of a Large Consecutive-k-out-of-n:F System with (k - 1)-step Markov Dependence , 1987, IEEE Transactions on Reliability.

[33]  Enrico Zio,et al.  Optimization of an aperiodic sequential inspection and condition-based maintenance policy driven by value of information , 2020, Reliab. Eng. Syst. Saf..

[34]  Elsayed A. Elsayed,et al.  Reliability approximation of k-out-of-n pairs: G balanced systems with spatially distributed units , 2018 .

[35]  Yu Fan,et al.  Multi-criteria mission abort policy for systems subject to two-stage degradation process , 2021, Eur. J. Oper. Res..

[36]  Hans Wortmann,et al.  Condition based maintenance in the context of opportunistic maintenance , 2012 .

[37]  Elsayed A. Elsayed,et al.  Degradation Analysis of $k$-out-of-$n$ Pairs:G Balanced System With Spatially Distributed Units , 2016, IEEE Transactions on Reliability.

[38]  Shahrul Kamaruddin,et al.  An overview of time-based and condition-based maintenance in industrial application , 2012, Comput. Ind. Eng..

[39]  Lirong Cui,et al.  Optimal maintenance policy considering maintenance errors for systems operating under performance-based contracts , 2017, Comput. Ind. Eng..

[40]  Viliam Makis,et al.  Optimal component replacement decisions using vibration monitoring and the proportional-hazards model , 2002, J. Oper. Res. Soc..

[41]  Wenjin Zhu Maintenance of monitored systems with multiple deterioration mechanisms in dynamic environments : application to wind turbines. (Modèles de maintenance des systèmes à détériorations multiples en environnement dynamique : application aux éoliennes) , 2014 .

[42]  Siqi Wang,et al.  Multi-state balanced systems in a shock environment , 2020, Reliab. Eng. Syst. Saf..

[43]  Viliam Makis,et al.  A robust diagnostic model for gearboxes subject to vibration monitoring , 2006 .

[44]  Toshio Nakagawa,et al.  Optimal inspection models with minimal repair , 2020, Reliab. Eng. Syst. Saf..

[45]  Min Xie,et al.  Condition-based maintenance for systems with aging and cumulative damage based on proportional hazards model , 2017, Reliab. Eng. Syst. Saf..

[46]  Cong Lin,et al.  Reliability assessment for balanced systems with restricted rebalanced mechanisms , 2020, Comput. Ind. Eng..

[47]  Hongchao Liu,et al.  A life-cycle optimization model using semi-markov process for highway bridge maintenance , 2017 .