Design and Practical Implementation of Digital Auto-tuning and Fast-response Controllers for Low-power Switch-mode Power Supplies

Design and Practical Implementation of Digital Auto-Tuning and Fast-Response Controllers for Low-Power Switch-Mode Power Supplies Zhenyu Zhao Doctor of Philosophy Graduate Department of Electrical and Computer Engineering University of Toronto 2008 In switched-mode power supplies (SMPS), a controller is required for output voltage or current regulation. In low-power SMPS, processing power from a fraction of watt to several hundred watts, digital implementations of the controller, i.e. digital controllers have recently emerged as alternatives to the predominately used analog systems. This is mostly due to the better design portability, power management capability, and the potential for implementing advanced control techniques, which are not easy to realize with analog hardware. However, the existing digital implementations are barely functional replicas of analog designs, having comparable dynamic performance if not poorer. Due to stringent constraints on hardware requirements, the digital systems have not been able to demonstrate some of their most attractive features, such as parameter estimation, controller auto-tuning, and nonlinear time-optimal control for improved transient response. This thesis presents two novel digital controllers and systems. The first is an auto-tuning controller that can be implemented with simple hardware and is suitable for IC integration.

[1]  H. Chung,et al.  A Comparative Study of the Boundary Control of Buck Converters Using First- and Second-Order Switching Surfaces -Part I: Continuous Conduction Mode , 2005, 2005 IEEE 36th Power Electronics Specialists Conference.

[2]  R. Miftakhutdinov,et al.  Analysis and optimization of synchronous buck converter at high slew-rate load current transients , 2000, 2000 IEEE 31st Annual Power Electronics Specialists Conference. Conference Proceedings (Cat. No.00CH37018).

[3]  F.C. Lee,et al.  Bandwidth Improvements for Peak-Current Controlled Voltage Regulators , 2007, IEEE Transactions on Power Electronics.

[4]  A. Prodic,et al.  Digital PWM controller and current estimator for a low-power switching converter , 2000, COMPEL 2000. 7th Workshop on Computers in Power Electronics. Proceedings (Cat. No.00TH8535).

[5]  P. Mattavelli,et al.  Self-Programmable PID Compensator for Digitally Controlled SMPS , 2006, 2006 IEEE Workshops on Computers in Power Electronics.

[6]  James H. Taylor,et al.  Describing Functions , 1999 .

[7]  Biranchinath Sahu,et al.  A high-efficiency, dual-mode, dynamic, buck-boost power supply IC for portable applications , 2005, 18th International Conference on VLSI Design held jointly with 4th International Conference on Embedded Systems Design.

[8]  D. Maksimovic,et al.  Automated Digital Controller Design for Switching Converters , 2005, 2005 IEEE 36th Power Electronics Specialists Conference.

[9]  Thomas R. Yechout,et al.  Classical Feedback Control , 2003 .

[10]  S. Saggini,et al.  Digital Deadbeat Control Tuning for dc-dc Converters Using Error Correlation , 2006, IEEE Transactions on Power Electronics.

[11]  R.V. White,et al.  Emerging on-board power architectures , 2003, Eighteenth Annual IEEE Applied Power Electronics Conference and Exposition, 2003. APEC '03..

[12]  F. Carobolante Digital Power: from Marketing Buzzword To Market Relevance , 2006, 2006 IEEE Workshops on Computers in Power Electronics.

[13]  D. Maksimovic,et al.  Modeling of Quantization Effects in Digitally Controlled DC–DC Converters , 2004, IEEE Transactions on Power Electronics.

[14]  Henry Shu-Hung Chung,et al.  Dynamic hysteresis band control of the buck converter with fast transient response , 2005, IEEE Transactions on Circuits and Systems II: Express Briefs.

[15]  Yan-Fei Liu,et al.  High Performance Digital Control Algorithms for DC-DC Converters Based on the Principle of Capacitor Charge Balance , 2006 .

[16]  D. Atherton,et al.  Autotuning and controller design for processes with small time delays , 1999 .

[17]  S. Saggini,et al.  Autotuning of Digitally Controlled DC–DC Converters Based on Relay Feedback , 2007, IEEE Transactions on Power Electronics.

[18]  P.T. Krein,et al.  Feasibility of Geometric Digital Controls and Augmentation for Ultrafast Dc-Dc Converter Response , 2006, 2006 IEEE Workshops on Computers in Power Electronics.

[19]  Simone Buso,et al.  A dead-beat adaptive hysteresis current control , 1999, Conference Record of the 1999 IEEE Industry Applications Conference. Thirty-Forth IAS Annual Meeting (Cat. No.99CH36370).

[20]  Aleksandar Prodic,et al.  Predictive digital current programmed control , 2003 .

[21]  A.V. Peterchev,et al.  Digital Multimode Buck Converter Control With Loss-Minimizing Synchronous Rectifier Adaptation , 2006, IEEE Transactions on Power Electronics.

[22]  A. Prodic,et al.  Limit-Cycle Based Auto-Tuning System for Digitally Controlled Low-Power SMPS , 2006, Twenty-First Annual IEEE Applied Power Electronics Conference and Exposition, 2006. APEC '06..

[23]  Y.W. Li,et al.  Continuous-time DSPs, analog/digital computers and other mixed-domain circuits , 2005, Proceedings of the 31st European Solid-State Circuits Conference, 2005. ESSCIRC 2005..

[24]  Seth R. Sanders,et al.  Quantization resolution and limit cycling in digitally controlled PWM converters , 2003 .

[25]  A.V. Peterchev,et al.  A 4-/spl mu/a quiescent-current dual-mode digitally controlled buck converter IC for cellular phone applications , 2004, IEEE Journal of Solid-State Circuits.

[26]  Seth R. Sanders,et al.  Converter IC for Cellular Phone Applications , 2004 .

[27]  Nathan O. Sokal,et al.  Current-mode control, five different types, used with the three basic classes of power converters: Small-signal AC and large-signal DC characterization, stability requirements, and implementation of practical circuits , 1985, 1985 IEEE Power Electronics Specialists Conference.

[28]  R. D. Middlebrook,et al.  Modeling current-programmed buck and boost regulators , 1989 .

[29]  R. Bell,et al.  Revolutionary advances in distributed power systems , 2003, Eighteenth Annual IEEE Applied Power Electronics Conference and Exposition, 2003. APEC '03..

[30]  Aleksandar Prodic,et al.  High-frequency digital PWM controller IC for DC-DC converters , 2003 .

[31]  D. Maksimovic,et al.  Practical on-line identification of power converter dynamic responses , 2005, Twentieth Annual IEEE Applied Power Electronics Conference and Exposition, 2005. APEC 2005..

[32]  E. Davison,et al.  A describing function technique for multiple nonlinearities in a single-loop feedback system , 1971 .

[33]  Karl Johan Åström,et al.  Adaptive Control , 1989, Embedded Digital Control with Microcontrollers.

[34]  D. Maksimovic,et al.  System identification of power converters with digital control through cross-correlation methods , 2005, IEEE Transactions on Power Electronics.

[35]  Dragan Maksimovic,et al.  Sensorless optimization of dead times in dc–dc converters with synchronous rectifiers , 2006, IEEE Transactions on Power Electronics.

[36]  A. Prodic,et al.  All-digital DPWM/DPFM controller for low-power DC-DC converters , 2006, Twenty-First Annual IEEE Applied Power Electronics Conference and Exposition, 2006. APEC '06..

[37]  Chang-Gyu Hwang,et al.  Semiconductor memories for IT era , 2002, 2002 IEEE International Solid-State Circuits Conference. Digest of Technical Papers (Cat. No.02CH37315).

[38]  Philip T. Krein,et al.  Preventing instability in DC distribution systems by using power buffering , 2001, 2001 IEEE 32nd Annual Power Electronics Specialists Conference (IEEE Cat. No.01CH37230).

[39]  F.C. Lee,et al.  Analysis of the power delivery path from the 12 V VR to the microprocessor , 2004, Nineteenth Annual IEEE Applied Power Electronics Conference and Exposition, 2004. APEC '04..

[40]  R. Redl,et al.  Optimizing the load transient response of the buck converter , 1998, APEC '98 Thirteenth Annual Applied Power Electronics Conference and Exposition.

[41]  K. Rinne,et al.  Sensorless current-mode control of a digital dead-beat DC-DC converter , 2004, Nineteenth Annual IEEE Applied Power Electronics Conference and Exposition, 2004. APEC '04..

[42]  Seth R. Sanders,et al.  A 4-μA quiescent-current dual-mode digitally controlled buck converter IC for cellular phone applications , 2004 .

[43]  A. Prodic,et al.  Multibit $\Sigma$–$\Delta$ PWM Digital Controller IC for DC–DC Converters Operating at Switching Frequencies Beyond 10 MHz , 2007, IEEE Transactions on Power Electronics.

[44]  Doug Mattingly Designing Stable Compensation Networks for Single Phase Voltage Mode Buck Regulators TB 417 , 2003 .

[45]  F. Maddaleno Computer simulation of a neural network controlled buck converter , 1994, Proceedings of 1994 IEEE Workshop on Computers in Power Electronics.

[46]  Y. Takagi,et al.  Digital AVR application to power plants , 1993 .

[47]  R. D. Middlebrook Small-signal modeling of pulse-width modulated switched-mode power converters , 1988 .

[48]  A. Prodic,et al.  An EMI Reduction Technique for Digitally Controlled SMPS , 2007, IEEE Transactions on Power Electronics.

[49]  D. Maksimovic,et al.  Autotuning techniques for digitally-controlled point-of-load converters with wide range of capacitive loads , 2007, APEC 07 - Twenty-Second Annual IEEE Applied Power Electronics Conference and Exposition.

[50]  S. Saggini,et al.  Autotuning of Digitally Controlled Buck Converters Based on Relay Feedback , 2005, 2005 IEEE 36th Power Electronics Specialists Conference.

[51]  Gene F. Franklin,et al.  Digital control of dynamic systems , 1980 .

[52]  K.K.S. Leung,et al.  Derivation of a second-order switching surface in the boundary control of buck converters , 2004, IEEE Power Electronics Letters.

[53]  Yannis P. Tsividis,et al.  Mixed-Domain Systems and Signal Processing Based on Input Decomposition , 2006, IEEE Transactions on Circuits and Systems I: Regular Papers.

[54]  Yan-Fei Liu,et al.  A New Digital Control Algorithm to Achieve Optimal Dynamic Performance in DC-to-DC Converters , 2005, IEEE Transactions on Power Electronics.

[55]  J.A. Cobos,et al.  Nonlinear digital control breaks bandwidth limitations , 2006, Twenty-First Annual IEEE Applied Power Electronics Conference and Exposition, 2006. APEC '06..

[56]  George C. Verghese,et al.  Nonlinear Control and Control of Chaos , 2001 .

[57]  G.A. Rincon-Mora,et al.  Current-sensing techniques for DC-DC converters , 2002, The 2002 45th Midwest Symposium on Circuits and Systems, 2002. MWSCAS-2002..

[58]  O. Trescases A Digitally Controlled DC-DC Converter Module with a Segmented Output Stage for Optimized Efficiency , 2007, Proceedings of the International Symposium on Power Semiconductor Devices & ICs.

[59]  K. Rinne,et al.  A self-compensating adaptive digital regulator for switching converters based on linear prediction , 2006, Twenty-First Annual IEEE Applied Power Electronics Conference and Exposition, 2006. APEC '06..

[60]  A. Prodic,et al.  Design of a digital PID regulator based on look-up tables for control of high-frequency DC-DC converters , 2002, 2002 IEEE Workshop on Computers in Power Electronics, 2002. Proceedings..

[61]  Yannis P. Tsividis Digital signal processing in continuous time: a possibility for avoiding aliasing and reducing quantization error , 2004, 2004 IEEE International Conference on Acoustics, Speech, and Signal Processing.

[62]  D. Maksimovic,et al.  Digital PWM controller with feed-forward compensation , 2004, Nineteenth Annual IEEE Applied Power Electronics Conference and Exposition, 2004. APEC '04..

[63]  Seth R. Sanders,et al.  Architecture and IC implementation of a digital VRM controller , 2003 .

[64]  Yan-Fei Liu,et al.  Novel Digital Controller Improves Dynamic Response and Simplifies Design Process of Voltage Regulator Module , 2007, APEC 07 - Twenty-Second Annual IEEE Applied Power Electronics Conference and Exposition.

[65]  Jose A. Cobos,et al.  Optimum control design of PWM-buck topologies to minimize output impedance , 2002, APEC. Seventeenth Annual IEEE Applied Power Electronics Conference and Exposition (Cat. No.02CH37335).

[66]  G. Petrone,et al.  Tolerance design of controllers for switching regulators , 2004, IEEE Transactions on Aerospace and Electronic Systems.

[67]  Derek P. Atherton,et al.  Exact parameter estimation from. relay autotuning under static load disturbances , 2001, Proceedings of the 2001 American Control Conference. (Cat. No.01CH37148).

[68]  Stéphane Bibian,et al.  High performance predictive dead-beat digital controller for DC power supplies , 2001, APEC 2001. Sixteenth Annual IEEE Applied Power Electronics Conference and Exposition (Cat. No.01CH37181).

[69]  George C. Verghese,et al.  Analysis and control design of paralleled DC/DC converters with current sharing , 1998 .

[70]  John E. Quaicoe,et al.  Selection of a curved switching surface for buck converters , 2006, IEEE Transactions on Power Electronics.

[71]  Robert W. Erickson,et al.  Fundamentals of Power Electronics , 2001 .

[72]  Yannis Tsividis,et al.  Continuous-time digital signal processing , 2003 .

[73]  George C. Verghese,et al.  Nonlinear Phenomena in Power Electronics , 2001 .

[74]  Simone Buso,et al.  Simple digital control improving dynamic performance of power factor preregulators , 1997 .

[75]  P. C. Sen,et al.  A new defuzzification method for fuzzy control of power converters , 2000, Conference Record of the 2000 IEEE Industry Applications Conference. Thirty-Fifth IAS Annual Meeting and World Conference on Industrial Applications of Electrical Energy (Cat. No.00CH37129).