Study of the Base Curve and Formation of Singular Points on the Tooth Profile of Noncircular Gears

The base circle of a circular gear is concentric with the pitch circle and tangent to the action line. However, in a noncircular gear the base curve is not known a priori and not easy to determine. In this study, the base curves of noncircular gear wheels are obtained as the geometrical locus of the singular points on the involute tooth profile. Singular points-points from which a second involute branch begins to form on the tooth profile-restrict the allowable tooth height and allow the minimum number of teeth required to be estimated. We discuss the influence of the curvature radius of the pitch curve on the allowable tooth height and present an example to illustrate the proposed method.