Exploring Waste and Value in a Lean Context

The purpose of this paper is to take a critical, analytical approach to the concepts of waste and value in the lean literature and how the concepts are applied in organisations’ lean efforts and the ambiguity surrounding the concept of value. A review of the literature of lean was undertaken with a specific focus of the definitions of waste and value. In addition, it is illustrated how four case companies work with waste and value within a lean context. The literature review revealed that there have been significantly more frequent and exhaustive discussions of waste than of value. Waste is often related to the seven wastes, but value is rarely clearly defined. The cases show an exclusive focus on waste reduction, which we argue can result in a loss of value. This paper provides a critical review of the relationship between waste and value and some of the consequences caused by the actions taken by companies regarding solely focusing on waste. This paper demonstrates the order winner and order qualifier dimensions should be regarded in the analysis of waste and value, and incorporated in the lean toolbox. In the lean research literature there is lack of discussion of the actual value for the customer. We argue that finding a special concept of value in the lean literature would be desirable, and elaborating on value as a specific tool in the lean toolbox, since the concept of ‘waste’ cannot replace the concept of ‘value’.

[1]  Mei Li,et al.  Qualitative case studies in operations management: Trends, research outcomes, and future research implications , 2011 .

[2]  M. Christopher,et al.  An Integrated Model for the Design of Agile Supply Chains. , 2001 .

[3]  J. Liker The Toyota Way , 2003 .

[4]  James C. Green,et al.  Managing lean manufacturing in material handling operations , 2010 .

[5]  Kyle B. Stone Four decades of lean: a systematic literature review , 2012 .

[6]  Ken G. Smith,et al.  Value Creation and Value Capture: A Multilevel Perspective , 2007 .

[7]  T. Woodall Conceptualising 'value for the customer': an attributional, structural and dispositional analysis , 2003 .

[8]  Christopher S Kim,et al.  Lean health care: what can hospitals learn from a world-class automaker? , 2006, Journal of hospital medicine.

[9]  Fernando Antonio Forcellini,et al.  Value Stream Mapping: a study about the problems and challenges found in the literature from the past 15 years about application of Lean tools , 2014, The International Journal of Advanced Manufacturing Technology.

[10]  Nick Rich,et al.  Lean transformation in the pure service environment: the case of the call service centre , 2009 .

[11]  Bo Meng,et al.  The Application of Value Stream Mapping Based Lean Production System , 2010 .

[12]  Mohamed Mohamed Naim,et al.  Identifying and Categorizing the Sources of Uncertainty in Construction Supply Chains , 2013 .

[13]  Terry Hill,et al.  Manufacturing Strategy: Text and Cases , 1993 .

[14]  Jack R. Meredith,et al.  Building operations management theory through case and field research , 1998 .

[15]  小山 和伸 Academy of Management Review : 抄録雑誌の概要 , 1987 .

[16]  Tyson R. Browning,et al.  On customer value and improvement in product development processes , 2003 .

[17]  Ajay Das,et al.  Looking beyond the obvious: Unraveling the Toyota production system , 2010 .

[18]  Deborah J. Nightingale,et al.  Development of a Lean Enterprise Transformation Maturity Model , 2002, Inf. Knowl. Syst. Manag..

[19]  Barbara L. Gross,et al.  Why we buy what we buy: A theory of consumption values , 1991 .

[20]  Rachna Shah,et al.  Defining and developing measures of lean production , 2007 .

[21]  Shang Gaoa,et al.  The Toyota Way model: An alternative framework for lean construction , 2015 .

[22]  Véronique Ambrosini,et al.  How value is created, captured and destroyed , 2010 .

[23]  Iris D. Tommelein,et al.  Value stream analysis of a re-engineered construction supply chain , 2003 .

[24]  Marc Helmold Driving Value in The Upstream Chain Management , 2011 .

[25]  K. Eisenhardt Building theories from case study research , 1989, STUDI ORGANIZZATIVI.

[26]  J. Barney,et al.  IS THE RESOURCE-BASED " VIEW " A USEFUL PERSPECTIVE FOR STRATEGIC MANAGEMENT RESEARCH ? , 2001 .

[27]  John K. Gershenson,et al.  Classification scheme for lean manufacturing tools , 2003 .

[28]  Rambabu Kodali,et al.  Lean production: literature review and trends , 2015 .

[29]  Ednilson Bernardes,et al.  A theoretical review of flexibility, agility and responsiveness in the operations management literature: Toward a conceptual definition of customer responsiveness , 2009 .

[30]  Kuldip Singh Sangwan,et al.  Lean manufacturing: literature review and research issues , 2014 .

[31]  Sung-Hoon Ahn,et al.  Practical aspects of a condition monitoring system for a wind turbine with emphasis on its design, system architecture, testing and installation , 2010 .

[32]  Sanjay Bhasin,et al.  Lean viewed as a philosophy , 2006 .

[33]  Annika Olsson,et al.  Operationalizing the concept of value – an action research‐based model , 2006 .

[34]  G. D. Silveira Market priorities, manufacturing configuration, and business performance: an empirical analysis of the order-winners framework , 2005 .

[35]  R. B. Woodruff,et al.  Customer value: The next source for competitive advantage , 1997 .

[36]  Tyson R. Browning,et al.  RECONCEPTUALIZING THE EFFECTS OF LEAN ON PRODUCTION COSTS WITH EVIDENCE FROM THE F-22 PROGRAM , 2009 .

[37]  Richard E. Brown,et al.  Electric Power Distribution Reliability , 2002 .

[38]  D. Towill,et al.  Engineering the leagile supply chain , 2000 .

[39]  Marcello Braglia,et al.  A new value stream mapping approach for complex production systems , 2006 .

[40]  Sanjay Bhasin,et al.  Lean and performance measurement , 2008 .

[41]  Pauline Found,et al.  How did the publication of the book The Machine That Changed The World change management thinking? Exploring 25 years of lean literature , 2015 .

[42]  John B. Kidd,et al.  Toyota Production System , 1993 .

[43]  James P. Womack,et al.  Lean Thinking: Banish Waste and Create Wealth in Your Corporation , 1996 .

[44]  Soo Wook Kim,et al.  Disentangling leanness and agility: An empirical investigation , 2006 .

[45]  Danny Berry,et al.  Leagility: Integrating the lean and agile manufacturing paradigms in the total supply chain , 1999 .

[46]  Okpala Kenneth Enoch Lean Six Sigma Methodologies and Organizational Profitability: A Review of Manufacturing SMEs in Nigeria , 2013 .

[47]  Lauri Koskela,et al.  An exploration towards a production theory and its application to construction , 2000 .

[48]  P. Hines,et al.  Demand chain management: an integrative approach in automotive retailing , 2002 .

[49]  Hung-da Wan,et al.  A leanness measure of manufacturing systems for quantifying impacts of lean initiatives , 2008 .

[50]  Computer Staff,et al.  The Machine That Changed the World , 1992 .

[51]  Johann C.K.H. Riedel,et al.  The PSO triangle: designing product, service and organisation to create value , 2009 .

[52]  S. Eberhart Business Process Reengineering Breakpoint Strategies For Market Dominance , 2016 .

[53]  W. L. Berry,et al.  ALIGNING MARKETING AND MANUFACTURING STRATEGIES WITH THE MARKET , 1999 .

[54]  Nick Rich,et al.  The seven value stream mapping tools , 1997 .

[55]  J. Benders,et al.  Leaning on lean: the reception of a management fashion in Germany , 2000 .

[56]  Jan Stentoft Arlbjørn,et al.  Evidence of lean: a review of international peer‐reviewed journal articles , 2013 .

[57]  Giuliano Almeida Marodin,et al.  Implementing lean production systems: research areas and opportunities for future studies , 2013 .

[58]  Jostein Pettersen,et al.  Defining Lean Production : Some conceptual and practical issues , 2008 .

[59]  Jens Ove Riis,et al.  Lean Project Management , 1993 .

[60]  Arunshankar Srinivasan,et al.  Evidence of lean , 2004 .

[61]  Nick Oliver,et al.  Lean principles and premium brands: conflict or complement? , 2007 .

[62]  J. Cutcher-Gershenfeld,et al.  Lean Thinking , 2019, Encyclopedia of Sustainable Management.

[63]  P. Hines,et al.  Learning to evolve: A review of contemporary lean thinking , 2004 .

[64]  Bimal Nepal,et al.  On the adoption of lean manufacturing principles in process industries , 2015 .

[65]  Todd A. Boyle,et al.  Lean, take two! Reflections from the second attempt at lean implementation , 2009 .

[66]  José Moyano-Fuentes,et al.  International Journal of Operations & Production Management Emerald Article: Learning on lean: a review of thinking and research , 2012 .