Stable numerical simulations of propagations of complex damages in composite structures under transverse loads

In this paper, to deal with complex damage propagations in various composite structures under quasi-static transverse loads, a numerical simulation methodology based on the three-dimensional (3D) finite element method (FEM) is proposed. In this numerical model, two categories of damage patterns existing in composite structures under transverse loads are tackled independently. First, a kind of stress-based criteria is adopted to deal with the first category, which includes various in-plane damages, such as fiber breakage, transverse matrix cracking, matrix crushing, etc. Second, a bi-linear cohesive interface model is employed to deal with the second category, i.e., interface damages, such as delaminations. Also, to overcome the numerical instability problem when using the cohesive model, a simple and useful technique is proposed. In this technique, the move-limit in the cohesive zone is built up to restrict the displacement increments of nodes in the cohesive zone of laminates after delaminations occurred. The effectiveness of this method is illustrated using a DCB example and its characteristic is discussed in detail. This numerical model is further applied to various composite structures, such as 2D laminated plates and 3D laminated shells under transverse loads. The results of the numerical simulations are compared with the experimental results and good agreements are observed. The obtained information is helpful for understanding the propagation mechanisms of various damages in composite structures.

[1]  C. Sun,et al.  A double-plate finite-element model for the impact-induced delamination problem , 1995 .

[2]  F. J. Mello,et al.  Modeling the Initiation and Growth of Delaminations in Composite Structures , 1996 .

[3]  Ning Hu,et al.  Low-velocity impact-induced damage of continuous fiber-reinforced composite laminates. Part I. An FEM numerical model , 2002 .

[4]  Yanfei Gao,et al.  A simple technique for avoiding convergence problems in finite element simulations of crack nucleation and growth on cohesive interfaces , 2004 .

[5]  X. Zhang,et al.  IMPACT DAMAGE PREDICTION IN CARBON COMPOSITE STRUCTURES , 1995 .

[6]  P. Camanho,et al.  Mixed-Mode Decohesion Finite Elements for the Simulation of Delamination in Composite Materials , 2002 .

[7]  E. Riks An incremental approach to the solution of snapping and buckling problems , 1979 .

[8]  F. Chang,et al.  A Progressive Damage Model for Laminated Composites Containing Stress Concentrations , 1987 .

[9]  P. Geubelle,et al.  Impact-induced delamination of composites: A 2D simulation , 1998 .

[10]  R. Taylor,et al.  Lagrange constraints for transient finite element surface contact , 1991 .

[11]  C. Yang,et al.  Low-Velocity Impact and Damage Process of Composite Laminates , 2002 .

[12]  C. Ruiz,et al.  A delamination criterion for laminated composites under low-velocity impact , 2001 .

[13]  Stephen R Hallett,et al.  Prediction of impact damage in composite plates , 2000 .

[14]  Ning Hu,et al.  A 3D brick element based on Hu–Washizu variational principle for mesh distortion , 2002 .

[15]  P.M.S.T. de Castro,et al.  Interface element including point‐to‐surface constraints for three‐dimensional problems with damage propagation , 2000 .

[16]  Ning Hu,et al.  Low-velocity impact-induced damage of continuous fiber-reinforced composite laminates: part II verification and numerical investigation , 2002 .

[17]  John C. Brewer,et al.  Quadratic Stress Criterion for Initiation of Delamination , 1988 .

[18]  H. Sekine,et al.  Computational Simulation of Interlaminar Crack Extension in Angle-Ply Laminates due to Transverse Loading , 1998 .

[19]  Tsuyoshi Nishiwaki,et al.  A quasi-three-dimensional lateral compressive analysis method for a composite cylinder , 1995 .

[20]  Javier Segurado,et al.  A new three-dimensional interface finite element to simulate fracture in composites , 2004 .

[21]  M. A. Crisfield,et al.  Progressive Delamination Using Interface Elements , 1998 .