PREDICTING THE CLEANABILITY OF MIX-PROOF VALVES BY USE OF WALL SHEAR STRESS

The purpose of this work was to predict the outcome of a practical cleaning test for closed food-process equipment by examining wall shear stress distributions in the equipment estimated from Computational Fluid Dynamics (CFD) simulations. Such predictions make evaluation and improvement of hygienic design of equipment prior to prototype production possible. To do this, knowledge of hydrodynamic cleaning effects is required. The importance of hydrodynamics was shown by cleaning tests on a mix-proof valve (MPV) and a straight pipe. The MPV was easier to clean than a straight pipe. An explanation to this was sought in this work by the idea of a critical wall shear stress. A radial flowcell (RFC) was used for prediction of the critical wall shear stress. Prediction of cleanability in the MPV was performed by comparison of wall shear stress estimated in the MPV by CFD to the critical wall shear stress found in the RFC. Cleanability was under-predicted by the use of simulated wall shear stress compared with cleanability estimated from actual cleaning trials.

[1]  N. Slater,et al.  Removal rates of bacterial cells from glass surfaces by fluid shear , 1982, Biotechnology and bioengineering.

[2]  P. Legentilhomme,et al.  Near-wall investigation of backward-facing step flows , 2001 .

[3]  H. Saunders,et al.  Literature Review : SOLID MECHANICS: A VARIATIONAL APPROACH C. L. Dym and I.H. Shames McGraw-Hill Inc. , New York, N. Y. (1973) , 1974 .

[4]  C. A. Kent,et al.  Effect of surface shear stress on the attachment of Pseudomonas fluorescens to stainless steel under defined flow conditions , 1982, Biotechnology and bioengineering.

[5]  Alan Friis,et al.  Hygienic Design of Closed Processing Equipment by use of Computational Fluid Dynamics , 2003 .

[6]  Christian Trägårdh,et al.  AN APPROACH to STUDY and MODEL the HYDRODYNAMIC CLEANING EFFECT , 1990 .

[7]  G. Tucker,et al.  COMPUTATIONAL FLUID DYNAMICS AS AN AID TO EFFICIENT, HYGIENIC DESIGN OF FOOD PROCESSING EQUIPMENT , 1998 .

[8]  V. C. Patel,et al.  Near-wall turbulence models for complex flows including separation , 1988 .

[9]  H. L. Norris,et al.  Turbulent channel flow with a moving wavy boundary , 1975 .

[10]  Weeratunge Malalasekera,et al.  An introduction to computational fluid dynamics - the finite volume method , 2007 .

[11]  U. Rönner,et al.  Forces involved in adhesion of Bacillus cereus spores to solid surfaces under different environmental conditions. , 1990, The Journal of applied bacteriology.

[12]  Irving H. Shames Mechanics of Fluids , 1962 .

[13]  Jack Legrand,et al.  Cleaning in place: effect of local wall shear stress variation on bacterial removal from stainless steel equipment , 2002 .

[14]  P Stoodley,et al.  Influence of hydrodynamics and nutrients on biofilm structure , 1998, Journal of applied microbiology.

[15]  Alan Friis,et al.  PREDICTION of FLOW IN MIX‐PROOF VALVE BY USE of CFD ‐ VALIDATION BY LDA , 2004 .

[16]  Albrecht Graßhoff,et al.  Hygienic design—the basis for computer controlled automation , 1992 .

[17]  Alan Friis,et al.  Critical wall shear stress for the EHEDG test method , 2004 .

[18]  L. Boulané-Petermann Processes of bioadhesion on stainless steel surfaces and cleanability: A review with special reference to the food industry. , 1996, Biofouling.

[19]  Lennart Löfdahl,et al.  An Integrated Silicon Based Wall Pressure-Shear Stress Sensor for Measurements in Turbulent Flows , 1996, Microelectromechanical Systems (MEMS).

[20]  D. Wilson,et al.  Cleaning-in-Place of Whey Protein Fouling Deposits: Mechanisms Controlling Cleaning , 1999 .

[21]  B. Desmet,et al.  Numerical study of the wall shear stress produced by the impingement of a plane turbulent jet on a plate , 1997 .

[22]  R. Boyd,et al.  Cleanability of soiled stainless steel as studied by atomic force microscopy and time of flight secondary ion mass spectrometry. , 2001, Journal of food protection.

[23]  Y. An,et al.  Laboratory methods for studies of bacterial adhesion , 1997 .