Process networks with decentralized inventory and flow control

Abstract A modeling framework is proposed for complex chemical process networks. The state is represented by energy, volume and mass inventories. The dynamic behavior of the process system is constrained so that all trajectories satisfy the first and second laws of thermodynamics. The concavity of the entropy function is used to define a storage function for passivity design. The proposed storage function is closely related to the Gibbs tangent plane condition. A multi-component version of Tellegen’s theorem from circuit theory is used to develop sufficient conditions for stability of process networks. The sufficient conditions can be interpreted as dissipation conditions for production and flow. These results can be used to design decentralized inventory and flow control systems for process networks of arbitrary complexity. Flow and inventory control are introduced for various process units, including a stirred tank reactor and a flash unit. We develop a plant wide control system for a recycle problem with a reactor and a distillation column.

[1]  R. Spence,et al.  Tellegen's theorem and electrical networks , 1970 .

[2]  B. Erik Ydstie,et al.  Process systems and inventory control , 1998 .

[3]  P. Moylan,et al.  The stability of nonlinear dissipative systems , 1976 .

[4]  Ram Lavie,et al.  Dynamics of plants with recycle , 1982 .

[5]  P. Mizsey,et al.  Effects of recycle on control of chemical processes , 1996 .

[6]  Antonio A. Alonso,et al.  Process systems and passivity via the Clausius-Planck inequality , 1997 .

[7]  B. Erik Ydstie,et al.  Distributed Control and Real-Time Optimization of a Chemical Process , 1998 .

[8]  George Stephanopoulos,et al.  Plant-Wide Control Structures and Strategies , 1998 .

[9]  Ernst Dieter Gilles Network Theory for Chemical Processes , 1998 .

[10]  William L. Luyben,et al.  Plantwide Process Control , 1998 .

[11]  P. Daoutidis,et al.  Nonlinear Dynamics and Control of Process Systems with Recycle , 2000 .

[12]  C. Georgakis,et al.  Plantwide regulatory control design procedure using a tiered framework , 1993 .

[13]  B. Erik Ydstie,et al.  Passivity based control of transport reaction systems , 2005 .

[14]  Charles A. Desoer,et al.  Basic Circuit Theory , 1969 .

[15]  B. Erik Ydstie New vistas for process control: Integrating physics and communication networks , 2002 .

[16]  A. Schaft L2-Gain and Passivity Techniques in Nonlinear Control. Lecture Notes in Control and Information Sciences 218 , 1996 .

[17]  S. Sandler Chemical and engineering thermodynamics , 1977 .

[18]  Sigurd Skogestad,et al.  Effects of recycle on dynamics and control of chemical processing plants , 1994 .

[19]  V. Arnold Mathematical Methods of Classical Mechanics , 1974 .

[20]  Thomas E. Marlin,et al.  Effect of recycle structure on distillation tower time constants , 1986 .

[21]  Christos Georgakis,et al.  Plant-wide control of the Tennessee Eastman problem , 1995 .

[22]  Thomas J. McAvoy,et al.  Base control for the Tennessee Eastman problem , 1994 .

[23]  N. Lawrence Ricker,et al.  Decentralized control of the Tennessee Eastman Challenge Process , 1996 .