Energy analysis and optimization of a food defrosting system

This paper illustrates the benefits of two energy optimization strategies to improve the overall process efficiency of a food defrosting system. First, an off-line energy analysis, including both the effects of the refrigeration cycle and the fan used to control the cooling air temperature and speed, is carried-out. This first approach puts on display an optimal running point of the process for a specific cooling air temperature value, which leads to an optimization of the overall energy consumption. Second, an on-line energy optimization approach, based on a nonlinear model-based predictive control strategy, is developed. This second approach takes simultaneously into account the expected thawing time, the highest temperature accepted and above all an energetic cost. Simulation results show the benefits of this on-line energy optimization to significantly increase the overall process efficiency. Indeed, this strategy leads to an optimization of the overall energy consumption whatever the expected thawing time and the inlet air temperature.

[1]  T. Basak,et al.  A theoretical study on the use of microwaves in reducing energy consumption for an endothermic reaction: Role of metal coated bounding surface , 2013 .

[2]  T. Marchant,et al.  Microwave thawing of cylinders , 2004 .

[3]  N. Sakai,et al.  Power and temperature distribution during microwave thawing, simulated by using Maxwell's equations and Lambert's law , 2005 .

[4]  Elias Akkari,et al.  Global linearizing control of MIMO microwave-assisted thawing , 2009 .

[5]  S. Rafiee,et al.  Optimization of energy consumption and input costs for apple production in Iran using data envelopment analysis , 2011 .

[6]  Tengfang Xu,et al.  Characterization of energy use and performance of global cheese processing. , 2009 .

[7]  A K Datta,et al.  Thawing of foods in a microwave oven: I. Effect of power levels and power cycling. , 1999, The Journal of microwave power and electromagnetic energy : a publication of the International Microwave Power Institute.

[8]  L. Boillereaux,et al.  Observer-based monitoring of thermal runaway in microwaves food defrosting , 2006 .

[9]  G. Kriegsmann Thermal Runaway and its Control in Microwave Heated Ceramics , 1992 .

[10]  J. Richalet,et al.  Model predictive heuristic control: Applications to industrial processes , 1978, Autom..

[11]  Elias Akkari,et al.  A 2D non-linear "grey-box" model dedicated to microwave thawing: Theoretical and experimental investigation , 2005, Comput. Chem. Eng..

[12]  Kazuo Aoki,et al.  A numerical and experimental investigation of the modeling of microwave heating for liquid layers using a rectangular wave guide (effects of natural convection and dielectric properties) , 2002 .

[13]  S. Rafiee,et al.  Improving energy use efficiency of canola production using data envelopment analysis (DEA) approach , 2011 .

[14]  Sundaram Gunasekaran,et al.  Comparison of temperature distribution in model food cylinders based on Maxwell's equations and Lambert's law during pulsed microwave heating , 2004 .

[15]  V. M. Puri,et al.  Finite element modeling of heat and mass transfer in food materials during microwave heating — Model development and validation , 1995 .

[17]  T. Marchant,et al.  Microwave thawing of slabs , 1999 .