Lifetime and drift velocity analysis for electromigration in sputtered Al films, multilayers, and alloys

Abstract Besides high lifetimes and a low standard deviation of failure times, the electromigration drift velocity is an important parameter for metallization reliability. Here, lifetimes should be high and drift velocity low. For pure Al films, only properly chosen and optimized sputter conditions yield good film quality and electromigration data comparable to evaporated stripes. Annealing and oxide covering improve lifetime and reduce drift velocity of pure Al structures. For redundant AlTiAl multilayers, annealing yielded an enormous lifetime enhancement of 3 orders of magnitude. However, these stripes are not suited for practical applications because of whisker formation and of an increased drift velocity! These disadvantages do not appear for a lifetime-improving TiN intermediate layer instead of Ti. A further method of lifetime enhancement is Cu-addition which reduces the drift of stripes. Finally, for (Al + Cu)TiN(Al + Cu)-structures, lifetime is improved even further in combination with low drift velocity.