Manufacturing of Bricks in the Past, in the Present and in the Future: A state of the Art Review

The most basic building material for construction of houses is the conventional brick. The rapid growth in today’s construction industry has obliged the civil engineers in searching for more efficient and durable alternatives far beyond the limitations of the conventional brick production. A number of studies had taken serious steps in manufacturing bricks from several of waste materials. However, the traditional mean of bricks production which has brought hazardous impacts to the context has not yet been changed or replaced by more efficient and sustainable one. This paper aims to compile this state of the art work of manufacturing bricks in the past and the current trend in the bricks industry with respect to the raw materials, ways of manufacturing and the out- comings. Moreover, the hazardous impacts of the conventional brick manufacturing will be wholly covered as well as the attempts of the previous researches in treating the problem properly. This paper is an attempt to fill the gap of the past studies and suggest more sustainable and sophisticated methods of brick manufacturing in the future.

[1]  J. Cusidó,et al.  Gaseous emissions from ceramics manufactured with urban sewage sludge during firing processes. , 2003, Waste management.

[2]  Kae‐Long Lin,et al.  Feasibility study of using brick made from municipal solid waste incinerator fly ash slag. , 2006, Journal of hazardous materials.

[3]  P. Bowen,et al.  Changes in portlandite morphology with solvent composition: Atomistic simulations and experiment , 2011 .

[4]  J. Hower 2003 International Ash Utilization Symposium , 2005 .

[5]  Bing-Jean Lee,et al.  Mixing Reservoir Sediment with Fly Ash to Make Bricks and Other Products , 2003 .

[6]  R. R. Menezes,et al.  Use of granite sawing wastes in the production of ceramic bricks and tiles , 2005 .

[7]  Vorrada Loryuenyong,et al.  Effects of recycled glass substitution on the physical and mechanical properties of clay bricks. , 2009, Waste management.

[8]  H. Binici,et al.  Investigation of fibre reinforced mud brick as a building material , 2005 .

[9]  S. K. Malhotra,et al.  Development of bricks from granulated blast furnace slag , 1996 .

[10]  Salah El-Haggar,et al.  Marble and Granite Waste: Characterization and Utilization in Concrete Bricks , 2011 .

[11]  Dylmar Penteado Dias,et al.  The use of submerged-arc welding flux slag as raw material for the fabrication of multiple-use mortars and bricks , 2009 .

[12]  S. Kumar,et al.  Fly ash-lime-phosphogypsum cementitious binder: A new trend in bricks , 2000 .

[13]  Mridul Garg,et al.  Phosphogypsum — Fly ash cementitious binder — Its hydration and strength development , 1995 .

[14]  Pen-Chi Chiang,et al.  Utilization of sludge as brick materials , 2003 .

[15]  Michele Dondi,et al.  Recycling of industrial and urban wastes in brick production: A review (part 2) , 1997 .

[16]  M. Raimondo,et al.  Recycling the insoluble residue from titania slag dissolution (tionite) in clay bricks , 2010 .

[17]  Mucahit Sutcu,et al.  The use of recycled paper processing residues in making porous brick with reduced thermal conductivity , 2009 .

[18]  Raffaele Cioffi,et al.  Influence of chemical and physical properties of Italian fly ashes on reactivity towards lime, phosphogypsum and water , 1988 .

[19]  Pinaki Sengupta,et al.  Bricks from Petroleum Effluent Treatment Plant Sludge: Properties and Environmental Characteristics , 2002 .

[20]  M. Raimondo,et al.  The influence of shaping and firing technology on ceramic properties of calcareous and non-calcareous illitic–chloritic clays , 2002 .

[21]  Dolores Eliche-Quesada,et al.  The use of different forms of waste in the manufacture of ceramic bricks , 2011 .

[22]  Paki Turgut,et al.  Physico-mechanical and thermal performances of newly developed rubber-added bricks , 2008 .

[23]  H. Vargas,et al.  Gas release during clay firing and evolution of ceramic properties , 2004 .

[24]  Halis Ölmez,et al.  The effects of phosphogypsum on the setting and mechanical properties of Portland cement and trass cement , 1989 .

[25]  Geiza E Oliveira,et al.  Use of mix of clay/solid waste from steel works for civil construction materials , 2004, Waste management & research : the journal of the International Solid Wastes and Public Cleansing Association, ISWA.

[26]  I. Demir An investigation on the production of construction brick with processed waste tea , 2006 .

[27]  Saeed Ahmari,et al.  Production of eco-friendly bricks from copper mine tailings through geopolymerization , 2012 .

[28]  Rahul V. Ralegaonkar,et al.  Development of sustainable construction material using industrial and agricultural solid waste: A review of waste-create bricks , 2011 .

[29]  I. Demir,et al.  Utilization of kraft pulp production residues in clay brick production , 2005 .

[30]  Chihpin Huang,et al.  Mixing water treatment residual with excavation waste soil in brick and artificial aggregate making , 2005 .

[31]  Mridul Garg,et al.  Durability of cementitious binder derived from industrial wastes , 1997 .

[32]  S. Lenci,et al.  Experimental analysis and modelling of the mechanical behaviour of earthen bricks , 2011 .

[33]  I. Demir,et al.  Effect of organic residues addition on the technological properties of clay bricks. , 2008, Waste management.

[34]  George J. Venta,et al.  LIFE CYCLE ANALYSIS OF BRICK AND MORTAR PRODUCTS , 1998 .

[35]  Antonio Nanni,et al.  INTERNAL AND EXTERNAL SOURCES OF SULFATE IONS IN PORTLAND CEMENT MORTAR: TWO TYPES OF CHEMICAL ATTACK , 1988 .

[36]  Sunil Kumar A perspective study on fly ash-lime gypsum bricks and hollow blocks for low cost housing development , 2002 .

[37]  İlker Bekir Topçu,et al.  Manufacture of high heat conductivity resistant clay bricks containing perlite , 2007 .

[38]  F. J. Iglesias-Godino,et al.  Sludge valorization from wastewater treatment plant to its application on the ceramic industry. , 2012, Journal of environmental management.

[39]  Abbas Mohajerani,et al.  Density, Strength, Thermal Conductivity and Leachate Characteristics of Light-Weight Fired Clay Bricks Incorporating Cigarette Butts , 2009 .

[40]  Mridul Garg,et al.  Some aspects of the durability of a phosphogypsum-lime-fly ash binder , 1996 .

[41]  María Auxiliadora Vázquez,et al.  CO2 emissions derived from raw materials used in brick factories. Applications to Andalusia (Southern Spain) , 2011 .

[42]  S. Kute,et al.  EFFECT OF FLY ASH AND TEMPERATURE ON PROPERTIES OF BURNT CLAY BRICKS , 2003 .

[43]  Mehmet Orhan,et al.  Reuse of waste bricks in the production line , 2003 .

[44]  Azni Idris,et al.  Incorporation of Sewage Sludge in Clay Brick and its Characterization , 2004, Waste management & research : the journal of the International Solid Wastes and Public Cleansing Association, ISWA.

[45]  A. Andrés,et al.  Recycling of foundry by-products in the ceramic industry: Green and core sand in clay bricks , 2012 .

[46]  Cheng-Fang Lin,et al.  Recovery of municipal waste incineration bottom ash and water treatment sludge to water permeable pavement materials. , 2006, Waste management.

[47]  Mike Starr,et al.  Deforestation and greenhouse gas emissions associated with fuelwood consumption of the brick making industry in Sudan. , 2009, The Science of the total environment.

[48]  M. Raimondo,et al.  Recycling PC and TV waste glass in clay bricks and roof tiles. , 2009, Waste management.

[49]  K. N. Mustapha,et al.  DEVELOPMENT OF BRICK USING THERMAL POWER PLANT BOTTOM ASH AND FLY ASH , 2012 .

[50]  Ahmed M. Hassanain,et al.  Incorporation of water sludge, silica fume, and rice husk ash in brick making , 2012 .

[51]  E. Domínguez,et al.  ‘Ecological bricks’ made with clays and steel dust pollutants , 1996 .

[52]  T. Kavas,et al.  Use of boron waste as a fluxing agent in production of red mud brick , 2006 .

[53]  Kay Hamer,et al.  Brick production with dredged harbour sediments. An industrial-scale experiment. , 2002, Waste management.

[54]  K C P Faria,et al.  Recycling of sugarcane bagasse ash waste in the production of clay bricks. , 2012, Journal of environmental management.

[55]  J. E. Oti,et al.  Engineering properties of unfired clay masonry bricks , 2009 .

[56]  Chin-Tson Liaw,et al.  A novel method to reuse paper sludge and co-generation ashes from paper mill , 1998 .

[57]  Christopher J. Koroneos,et al.  Environmental assessment of brick production in Greece , 2007 .

[58]  M. A. Rahman,et al.  Properties of clay-sand-rice husk ash mixed bricks , 1987 .

[59]  H. Chiang,et al.  Characteristics of bricks made from waste steel slag. , 2004, Waste management.