Weight-strength optimization of wooden household chairs based on member section size

Weight-strength optimization of wooden household chairs was performed based on the member section size in this study. Member section sizes of the Scotch pine ( Pinus sylvestris ) and Oriental beech ( Fagus orientalis ) chairs were optimized and resulting re-manufactured optimized chairs were tested under the cyclic “front to back”, “back to front” and “backrest” loads according to American Library Association (ALA) specification. Finite element method (FEM) and MATLAB nonlinear programming were utilized for the opti -mization. Firstly, the internal forces and moments acting on each member were analyzed by FEM in order to obtain the maximum critical stresses in each type of member; then, optimized cross-sectional sizes of the members were determined by Gradient Descent method, and all constraints were treated with Logarithmic Barrier Functioning. As a result, the minimum section sizes of members were determined, and cyclic performance tests were performed to determine whether the optimized chairs were strong enough to carry the acceptable loads. According to the results, member section size of both beech and pine chairs could be significantly reduced. The reduction was 32 % in the total weight and volume for beech chairs while 16 % for pine chairs without sacrificing the performance required for domestic usage by ALA. In conclusion, the method used is suitable for the optimization of furniture frames, making it lighter and reducing the material costs.

[1]  Wengang Hu,et al.  A Methodology for Optimizing Tenon Geometry Dimensions of Mortise-and-Tenon Joint Wood Products , 2021, Forests.

[2]  Ali Kasal,et al.  Structural analyses of wooden chairs by finite element method (FEM) and assessment of the cyclic loading performance in comparison with allowable design loads , 2021 .

[3]  Wengang Hu,et al.  Comparisons of finite element models used to predict bending strength of mortise-and-tenon joints , 2020, BioResources.

[4]  Huiyuan Guan,et al.  A finite element model of semi-rigid mortise-and-tenon joint considering glue line and friction coefficient , 2019, Journal of Wood Science.

[5]  Na Liu,et al.  OPTIMAL DESIGN OF A FURNITURE FRAME BY REDUCING THE VOLUME OF WOOD , 2019 .

[6]  Jilei Zhang,et al.  FINITE ELEMENT ANALYSIS OF TENSILE LOAD RESISTANCE OF MORTISE-AND-TENON JOINTS CONSIDERING TENON FIT EFFECTS , 2018 .

[7]  Timoleon Kipouros,et al.  Application of an Efficient Gradient-Based Optimization Strategy for Aircraft Wing Structures , 2018 .

[8]  Huiyuan Guan,et al.  OPTIMAL DESIGN OF STRETCHERS POSITIONS OF MORTISE AND TENON JOINT CHAIR , 2018 .

[9]  Huiyuan Guan,et al.  RESEARCH ON WITHDRAWAL STRENGTH OF MORTISE AND TENON JOINT BY NUMERICAL AND ANALYTIC METHODS , 2017 .

[10]  Jerzy Smardzewski,et al.  Numerical Analyses of Various Sizes of Mortise and Tenon Furniture Joints , 2016 .

[11]  Yachi Zhang,et al.  OPTIMIZATION OF L-SHAPED CORNER DOWEL JOINT IN PINE USING FINITE ELEMENT ANALYSIS WITH TAGUCHI METHOD , 2016 .

[12]  Ali Naci Tankut,et al.  Finite Element Analysis of Wood Materials , 2014 .

[13]  Oliver Kramer,et al.  A Review of Constraint-Handling Techniques for Evolution Strategies , 2010, Appl. Comput. Intell. Soft Comput..

[14]  Jerzy Smardzewski,et al.  OPTIMISATION OF A SOFA FRAME IN THE INTEGRATED CAD-CAE ENVIRONMENT , 2008 .

[15]  J. Smardzewski,et al.  Numerical analysis of furniture constructions , 1998, Wood Science and Technology.

[16]  S. I. Gustafsson,et al.  Optimising ash wood chairs , 1997, Wood Science and Technology.

[17]  H. W. R. Becket- NUMERICAL ANALYSES OF THE OF , 2004 .

[18]  J Smardzewski,et al.  FEM algorithm for chair optimisation , 2001 .

[19]  C. A. Eckelman,et al.  Performance testing of side chairs , 1999, Holz als Roh- und Werkstoff.

[20]  Wengang Hu,et al.  NUMERICAL STUDY ON EFFECTS OF TENON SIZES ON WITHDRAWAL LOAD CAPACITY OF MORTISE AND TENON JOINT , 2022, WOOD RESEARCH 66(2): 2021.