Investigation of the mechanical properties and porosity relationships in fused deposition modelling‐fabricated porous structures

Purpose – The purpose of this paper is to investigate the mechanical properties and porosity relationships in fused deposition modelling (FDM) fabricated porous structures.Design/methodology/approach – Porous structures of numerous build architectures aimed at tissue engineering (TE) application were fabricated using the FDM. The employment of FDM to fabricate these non‐random constructs offers many advantages over conventional scaffold fabrication techniques as patient specific scaffolds with well‐defined architectures and controllable pore sizes can be fabricated accurately and rapidly. There exist several FDM parameters that one needs to specify during the scaffold fabrication process. These parameters, which can be interdependent and exhibit varying effects on scaffold properties, were identified and examined using the design of experiment (DOE) approach. Essentially, the effects of five FDM process parameters, namely air gap, raster width, build orientation, build layer and build profile, on the poro...

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