Design of a variable reluctance asymmetric stepping millimotor

This paper reports on the design, simulation, and preliminary testing of a three phase variable reluctance stepping motor. This motor is pancake-shaped with an overall outside diameter of 8 mm and a height of 3 mm. The outside diameter of the rotor is 4.7 mm. The rotor and stators occupy 2 mm of the height with the remaining 1 mm reserved for a 6:1 planetary gear reductor. The rotor and stators were constructed of Hyperco 50 using conventional miniature machining. The reductor was assembled using copper and PMMA (polymethylmethacrylate) components that were constructed using the LIGA (Lithographic Galvanoformung Abformung) microfabrication process. The maximum measured stall torque of the motor without the reductor is 0.47mNm at 4W and the maximum speed is 2,400 rpm.