Numerical simulations of ion thruster accelerator grid erosion

The highly successful demonstration of ion propulsion on Deep Space 1 has stimulated the study of more demanding applications of this technology. These future applications require ion thrusters capable of providing significantly greater specific impulses and total impulses than the current state-of-the-art. Higher specific impulses aggravate the known wear out mechanisms of the ion accelerator system. Computer simulations of the ion accelerator system operation and erosion are essential tools for the development of ion thrusters to meet the demand for higher specific impulse and longer life. Two-dimensional and three-dimensional computer codes have been developed at JPL and are used to provide insight into the processes limiting the life of the accelerator grid. The 2D code described herein was used to identify a key feature of operation at high Isp. That is, as the beam voltage is increased the energy of the charge-exchange ions hitting the hole walls increases in proportion to the beam voltage and more rapidly than the increase in the magnitude of the accelerator grid voltage. This has serious implications for the design of long-life, high specific impulse thrusters.

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