Some innovative concepts for car drag reduction: A parametric analysis of aerodynamic forces on a simplified body

Abstract The aerodynamic torsor of a vehicle is among the most crucial parameters in new car development. This torsor has been decreased over the years by more than 33%, but beyond that further improvement has become difficult and challenging for car manufacturers. In this context, the present paper focuses on a parametric analysis of the trends in the aerodynamic forces. We report here aerodynamic force measurements carried out on a simplified vehicle model. Tests were performed in wind tunnel S4 of Saint-Cyr l’Ecole for different airflow configurations in order to isolate the parameters that affect the aerodynamic torsor and to confirm others previously suspected. The simplified model has flat and flexible air inlets and several types of air outlet, and includes in its body a real cooling system and a simplified engine block that can move in the longitudinal and lateral directions. The results of this research, which can be applied to any new car design, show configurations in which the overall drag coefficient can be decreased by 2%, the aerodynamic cooling drag coefficient by more than 50% and the lift coefficient by 5%. Finally, new designs for aerodynamic drag reduction, based on the combined effects of the different parameters investigated, are proposed.

[1]  Antonello Cogotti A Parametric Study on the Ground Effect of a Simplified Car Model , 1998 .

[2]  Jochen Wiedemann,et al.  The New 5-Belt Road Simulation System of the IVK Wind Tunnels - Design and First Results , 2003 .

[3]  Fabien Anselmet,et al.  Shape influence on mean forces applied on a ground vehicle under steady cross-wind , 2010 .

[4]  Sinisa Krajnovic,et al.  Influence of floor motions in wind tunnels on the aerodynamics of road vehicles , 2005 .

[5]  Norbert Lindener,et al.  The Audi aeroacoustic wind tunnel: Final design and first operational experience , 2000 .

[6]  Antonello Cogotti GROUND EFFECT SIMULATION FOR FULL-SCALE CARS IN THE PININFARINA WIND TUNNEL , 1995 .

[7]  A. Aroussi,et al.  Simulation of road vehicle natural environment in a climatic wind tunnel , 2001, Simul. Pract. Theory.

[8]  R. Wood,et al.  Experimental Investigation of Wake Boards for Drag Reduction on an Ahmed Body , 2006 .

[9]  Makoto Tsubokura,et al.  A numerical analysis of transient flow past road vehicles subjected to pitching oscillation , 2011 .

[10]  P. R. Viswanath,et al.  Aircraft viscous drag reduction using riblets , 2002 .

[11]  Tamás Régert,et al.  Description of flow field in the wheelhouses of cars , 2007 .

[12]  Christopher Baker,et al.  The flow around high speed trains , 2010 .

[13]  Jeffrey W. Saunders,et al.  Comparison of road and wind-tunnel drag reductions for commercial vehicles , 1993 .

[14]  R. H. Barnard Theoretical and experimental investigation of the aerodynamic drag due to automotive cooling systems , 2000 .

[15]  Patrick Gilliéron,et al.  Reduction of the Aerodynamic Drag Due to Cooling Systems: An Analytical and Experimental Approach , 2005 .

[16]  Vincent Herbert,et al.  Hybrid method for aerodynamic shape optimization in automotive industry , 2004 .

[17]  James C. Ross,et al.  Aerodynamic Performance of a Drag Reduction Device on a Full-Scale Tractor/Trailer , 1991 .

[18]  M. El-Sayed,et al.  Shape optimization with computational fluid dynamics , 2005, Adv. Eng. Softw..

[19]  Jeff Howell,et al.  Aerodynamic Drag Reduction for a Simple Bluff Body Using Base Bleed , 2003 .

[20]  Vinod J. Modi,et al.  Drag reduction of trucks through boundary-layer control , 1995 .

[21]  Jochen Wiedemann,et al.  The Influence of Ground Simulation and Wheel Rotation on Aerodynamic Drag Optimization - Potential for Reducing Fuel Consumption , 1996 .

[22]  Richard Wood,et al.  Operationally-Practical & Aerodynamically-Robust Heavy Truck Trailer Drag Reduction Technology , 2008 .

[23]  Marianne Jacobsen,et al.  Real time drag minimization using redundant control surfaces , 2006 .

[24]  Stephen M. Ruffin,et al.  Aerothermodynamic Design of Supersonic Channel Airfoils for Drag Reduction , 1997 .

[25]  Toshiaki Setoguchi,et al.  Aerodynamics of high-speed railway train , 2002 .

[26]  Simon Watkins,et al.  The effect of vehicle spacing on the aerodynamics of a representative car shape , 2008 .

[27]  Emmanuel Guilmineau,et al.  Computational study of flow around a simplified car body , 2008 .

[28]  Alexander Day,et al.  An experimental study of interceptors for drag reduction on high-performance sailing yachts , 2011 .

[29]  Kirill V. Rozhdestvensky,et al.  Aerohydrodynamics of flapping-wing propulsors , 2003 .

[30]  Mohammad Hassan Djavareshkian,et al.  Aerodynamics of smart flap under ground effect , 2011 .

[31]  Gioacchino Vino,et al.  Flow structures in the near-wake of the Ahmed model , 2005 .

[32]  Antonio Filippone,et al.  Fuel savings on a heavy vehicle via aerodynamic drag reduction , 2010 .

[33]  Jung-Do Kee,et al.  The COANDA Flow Control and Newtonian Concept Approach to Achieve Drag Reduction of Passenger Vehicle , 2001 .

[34]  Jeffrey D. Flamm,et al.  An assessment of drag reduction devices for heavy trucks using design of experiments and computational fluid dynamics , 2005 .