Numerical Analysis of the Dimensional Stability of Thermoplastic Composites Using a Thermoviscoelastic Approach

The dimensional stability of V-shaped composite parts made from polyamide-12/carbon fibre (PA12/CF) commingled yarn has been studied. An anisotropic, thermoviscoelastic material model was implemented in a finite element solver to predict the internal stresses induced during the processing of the composite. Excellent correlation was found between predicted and experimentally measured stress profiles for compression-moulded parts. The stresses were related to the dimensional stability of the parts after demoulding and the effect of key processing parameters on dimensional stability was investigated.

[1]  Yiu-Wing Mai,et al.  Stresses and Deformations Induced during Manufacturing. Part I: Theoretical Analysis of Composite Cylinders and Shells , 1997 .

[2]  M. Huggins Viscoelastic Properties of Polymers. , 1961 .

[3]  J. Månson,et al.  A thermoviscoelastic analysis of process-induced internal stresses in thermoplastic matrix composites , 2001 .

[4]  Yiu-Wing Mai,et al.  Stresses and Deformations Induced during Manufacturing. Part II: A Study of the Spring-in Phenomenon , 1997 .

[5]  Tsu-Wei Chou,et al.  Stiffness and strength behaviour of woven fabric composites , 1982 .

[6]  N. Zahlan,et al.  Design and fabrication of composite components; the spring-forward phenomenon , 1989 .

[7]  R. Christensen Theory of viscoelasticity : an introduction , 1971 .

[8]  Yiu-Wing Mai,et al.  Spring-in study of the aileron rib manufactured from advanced thermoplastic composite , 1998 .

[9]  Kuen Y. Lin,et al.  Thermo-Viscoelastic Analysis of Composite Materials , 1989 .

[10]  Remko Akkerman,et al.  Prediction of springforward in continuous-fibre/polymer L-shaped parts , 1998 .

[11]  Material response of a semicrystalline thermoplastic polymer and composite in relation to process cooling history , 1992 .

[12]  Jan-Anders E. Månson,et al.  Prediction of Process-Induced Residual Stresses in Thermoplastic Composites , 1990 .

[13]  W. E. Lawrence,et al.  Thermal and morphological skin-core effects in processing of thermoplastic composites , 1990 .

[14]  T. G. Rogers,et al.  Mathematical analysis of the springback effect in laminated thermoplastic channel sections , 1991 .

[15]  C. K. Huang,et al.  Warping in advanced composite tools with varying angles and radii , 1997 .

[16]  J. A. Barnes,et al.  Dimensional stability effects in thermoplastic composites — towards a predictive capability , 1991 .