Performance of 14 full-scale sewage treatment plants: Comparison between four aerobic technologies regarding effluent quality, sludge production and energy consumption

The performance of 14 Full-Scale Sewage Treatment Plants (STPs) was evaluated. STPs were divided into four aerobic technologies: a) Aerated Lagoon (AL), and three configurations of activated sludge technologies, b) conventional (CAS), c) Extended Aeration (EA), d) Sequencing Batch Reactor (SBR). Comparison between these configurations were made regarding: a) control parameters, organic loading rate (OLR), Mixed Liquor Volatile Suspended Solids (MLVSS) concentrations, Food to Microorganism ratio (F/M), sludge age (θc), Hydraulic Retention Time (HRT) and return sludge ratio (R); b) effluent quality, through 5-day Biological Oxygen Demand (BOD5), Chemical Oxygen Demand (COD), Total Suspended Solids (TSS), Total Kjeldahl Nitrogen (TKN), Total Phosphorus (TP); and c) indicators related to sludge production (on a dry basis) and electrical energy consumption. Also, complementary costs analyses were made. The results show that in terms of effluent quality, for all configurations organic matter (BOD5 and COD) and TKN removal efficiency were up to 90%, while TSS and TP were up to 90% and 50%, respectively. However, CAS, EA, SBR, and AL had stability problems with effluent concentrations. The results of the electrical energy consumption and sludge production analyses show that SBRs reduce these indicators by 40%. Cost analysis showed that CAS, EA, SBR and AL had similar cost structures, with more than 50% of total operating and maintenance cost being related to electrical energy and sludge management. Therefore, SBR could be defined as the configuration with a more stable performance.