The extrusion process of poly-cereal mixtures: study and calculation of the main parameters

Theoretical prerequisites for the extrusion of bulk components for the production of high-readiness products have been developed, which formed the basis for calculating and optimizing the main technological parameters of the extrusion process. It has been experimentally confirmed: firstly, the design parameters of the extruder and the initial humidity of the poly-cereal mixture have the greatest influence on the melt pressure of the product; secondly, the geometric characteristics of the working body, the frequency (speed) of the screw rotation and the pressure of the product maximally affect the temperature in the pre-matrix zone of the extruder. It was found that an increase in the rotation speed of the working organ (screw) from 80 to 250 min-1 leads to the highest value of the optimization criterion – the energy value of a poly-cereal food product of a high degree of readiness, respectively, for the poly-cereal mixture Fitness – 332.34 kcal and the poly-cereal mixture Health – 334.09 kcal.

[1]  G. D. Valle,et al.  Validation and use for product optimization of a phenomenological model of starch foods expansion by extrusion , 2019, Journal of Food Engineering.

[2]  A. Ospanov,et al.  Melt flow of biopolymer through the cavities of an extruder die: Mathematical modelling. , 2019, Mathematical biosciences and engineering : MBE.

[3]  A. Ospanov,et al.  Mathematical modeling of product melt flow in the molding channel of an extruding machine with meat filling feeding , 2018, Journal of Food Process Engineering.

[4]  K. Knoerzer,et al.  Low moisture extrusion of pea protein and pea fibre fortified rice starch blends , 2018, Journal of Food Engineering.

[5]  R. Buckow,et al.  The effect of extrusion on the functional properties of oat fibre , 2017 .

[6]  R. Kowalski,et al.  Extrusion Expansion Characteristics of Samples of Select Varieties of Whole Yellow and Green Dry Pea Flours , 2017 .

[7]  I. Medina-Meza,et al.  Impacts of Scarification and Degermination on the Expansion Characteristics of Select Quinoa Varieties during Extrusion Processing. , 2016, Journal of food science.

[8]  H. Khaira,et al.  Extrusion and Extruded Products: Changes in Quality Attributes as Affected by Extrusion Process Parameters: A Review , 2016, Critical reviews in food science and nutrition.

[9]  Amadou Ndiaye,et al.  Modeling of starchy melts expansion by extrusion , 2016 .

[10]  C. Morris,et al.  Waxy Soft White Wheat: Extrusion Characteristics and Thermal and Rheological Properties , 2015 .

[11]  O. Campanella,et al.  Extrusion Processing Technology: Food and Non-Food Biomaterials , 2014 .

[12]  Waleed Yacu,et al.  Extruder Selection, Design, and Operation for Different Food Applications , 2011 .

[13]  Snen Yun On Mathematical Modelling , 2002 .