Single-Phase Internal Flowfield Validation with an Experimental Solid Rocket Motor Model

Incorporating a submerged nozzle for solid propellant rocket motors, the resulting cavity formed in the vicinity of the nozzle integration part enhances the entrapment of liquid residues of the combustion and leads to the accumulation of slag with a considerable mass. As a first step for the slag accumulation assessment, an experimental and numerical investigation of the single-phase internal flowfield is performed and the numerical tool is validated. The measurements are carried out in a cold-gas simplified model in which the flow is injected from the forward end (no wall injection). Simultaneously, the experimental configuration is simulated numerically with the help of a commercial solver (CFD-ACE+). The experimental results allowed the full characterization of the complex recirculation zone downstream of the inhibitor model and in the cavity. It was also demonstrated that the airflow in the cavity is slightly altered in case the gas-slag interface is represented either as a rigid or a liquid. The time-averaged statistical results of the three-dimensional simulation in the midspan plane compare very well to the experimental database, ensuring a satisfactory validation. The mean streamlines close to the walls, plotted from the computational fluid dynamics field, allow better understanding of the flow structures. The analysis reveals a two-dimensional flowfield for the studied geometry with locally some three-dimensional behaviors, especially along the main recirculation bubble interface.

[1]  S. Balachandar,et al.  Numerical Simulations of Wall and Shear-Layer Instabilities in a Cold Flow Set-up , 2003 .

[2]  Francois Vuillot,et al.  Parietal vortex shedding as a cause of instability for long solid propellant motors - Numerial simulations and comparisons with firing tests , 1996 .

[3]  Vigor Yang,et al.  A large-eddy simulation study of transition and flow instability in a porous-walled chamber with mass injection , 2003, Journal of Fluid Mechanics.

[4]  R. S. Brown,et al.  Exploratory experiments on acoustic oscillations driven by periodic vortex shedding , 1981 .

[5]  R. X. Meyer Coning instability of spacecraft during periods of thrust , 1996 .

[6]  Jean-Francois Guery,et al.  Numerical simulations of wall and shear layer instabilities in cold flow setup , 2003 .

[7]  Johan Steelant,et al.  Assessment of Slag Accumulation in Solid Rocket Boosters : Part II, Two-phase flow experiments , 2006 .

[8]  Laurent Dumas,et al.  Stochastic Models to the Investigation of Slag Accumulation in a Large Solid Rocket Motor , 1997 .

[9]  F. Plourde,et al.  Cold Gas Simulations of the Influence of Inhibitor Shape in Combustor Combustion , 2005 .

[10]  V. Yang,et al.  Unsteady Flow Evolution in Porous Chamber with Surface Mass Injection, Part 1: Free Oscillation , 2001 .

[11]  B. Tóth,et al.  Experimental Characterization of a Two-Phase Flowfield in a Solid Rocket Motor Model , 2009 .

[12]  Francois Vuillot,et al.  A Subscale Test Program to Assess the Vortex Shedding Driven Instabilities in Segmented Solid Rocket Motors , 1997 .

[13]  Unsteady Eulerian Two-Phase Flow Analysis of Solid Rocket Motor Slag , 1997 .

[14]  M. Beckstead A model for solid propellant combustion , 1981 .

[15]  Francois Vuillot,et al.  Instabilities and pressure oscillations in solid rocket motors , 2003 .

[16]  Thomas L. Jackson,et al.  New Aluminum Agglomeration Models and Their Use in Solid-Propellant-Rocket Simularions , 2005 .

[17]  M. Mettenleiter,et al.  ADAPTIVE CONTROL OF AEROACOUSTIC INSTABILITIES , 2000 .

[18]  Jan Vierendeels,et al.  Numerical Simulation of Aeroacoustic Phenomena in a Solid Rocket Booster , 2005 .

[19]  François Vuillot,et al.  Vortex-Shedding Phenomena in Solid Rocket Motors , 1995 .

[20]  M. Riethmuller,et al.  Two-phase PIV method using two excitation and two emission spectra , 2009 .

[21]  Johan Steelant,et al.  Assessment of Slag Accumulation in Solid Rocket Boosters: Summary of the VKI research , 2007 .

[22]  N. Cohen,et al.  A pocket model for aluminum agglomeration in composite propellants , 1983 .

[23]  J. Anthoine,et al.  Passive Control of Pressure Oscillations in Solid Rocket Motors: Cold-Flow Experiments , 2009 .

[24]  Fred E. C. Culick,et al.  Excitation of acoustic modes in a chamber by vortex shedding , 1979 .

[25]  Joel Dupays,et al.  Two-phase unsteady flow in solid rocket motors , 2002 .

[26]  Azeddine Kourta Shear layer instability and acoustic interaction in solid propellant rocket motors , 1997 .

[27]  S. Balachandar,et al.  Simulations of droplet nozzle impact and slag accumulation in the RSRM , 2006 .

[28]  V. Yang,et al.  Unsteady Flow Evolution in Porous Chamber with Surface Mass Injection, Part 2: Acoustic Excitation , 2002 .

[29]  Franck Godfroy,et al.  PARALLEL COMPUTATION OF VORTEX-SHEDDING IN SOLID ROCKET MOTORS , 1999 .

[30]  J. Anthoine,et al.  Effect of nozzle cavity on resonance in large SRM : theoretical Modeling , 2002 .

[31]  P. Moin,et al.  A dynamic subgrid‐scale eddy viscosity model , 1990 .

[32]  J. Anthoine,et al.  Influence of adaptive control on vortex-driven instabilities in a scaled model of solid propellant motors , 2003 .

[33]  J. Smagorinsky,et al.  GENERAL CIRCULATION EXPERIMENTS WITH THE PRIMITIVE EQUATIONS , 1963 .

[34]  Mark Salita,et al.  Deficiencies and requirements in modeling of slag generation in solid rocket motors , 1995 .

[35]  Fulvio Scarano,et al.  Advances in iterative multigrid PIV image processing , 2000 .

[36]  M. L. Riethmuller,et al.  Confidence estimation using dependent circular block bootstrapping: application to the statistical analysis of PIV measurements , 2008 .

[37]  F. Plourde,et al.  Analysis of Injecting Wall Inclination on Segmented Solid Rocket Motor Instability , 2008 .

[38]  K. W. Dotson,et al.  Launch Vehicle Dynamic and Control Effects from Solid Rocket Motor Slag Ejection , 1999 .

[39]  Michael Breuer,et al.  Comparison of DES, RANS and LES for the separated flow around a flat plate at high incidence , 2003 .

[40]  A. Hirschberg,et al.  Sound production of vortex–nozzle interactions , 2001, Journal of Fluid Mechanics.

[41]  Mark Salita Predicted slag deposition histories in eight solid rocket motors using the CFD model 'EVT' , 1995 .

[42]  J. Anthoine,et al.  Effect of Nozzle Cavity on Resonance in Large SRM: Numerical Simulations , 2003 .

[43]  M. Giangi,et al.  ARIANE 5 P230 SRM Frontal Thermal Protection evolution: numerical simulation , 2006 .