The effect of oil in refrigeration: Current research issues and critical review of thermodynamic aspects

Abstract A lubrication agent is necessary in almost all the refrigeration vapour compression systems, particularly for the correct operation of the compressor. However, a certain portion of the oil always circulates with the refrigerant through the cycle. This circulation is at the origin of a deviation from the theoretical behaviour (i.e. based on pure refrigerant) of the components. This article aims at reviewing the oil-related researches in the field of refrigeration. Previous reviews in the literature focused on the thermo-hydraulic consequences of the presence of oil; we will analyse here its thermodynamical consequences. In a first part, a brief literature review will give an overview of current scientific and technological issues concerning the impact of oil on components or on whole refrigeration systems. The typical approaches and methods employed to address this problem will be described. These researches require sound tools for the evaluation of thermodynamic properties of refrigerant–oil mixtures. The second part of this article is hence a critical review of these tools, and focuses particularly on liquid–vapour equilibrium, absorption–diffusion, and mixture enthalpy calculation.

[1]  Mitsuhiro Fukuta,et al.  Mixing and separation characteristics of isobutane with refrigeration oil , 2005 .

[2]  Tim R. Dickson,et al.  Investigation of the effects of vapour quality and oil concentration on performance of a swash plate compressor , 2006 .

[3]  V. Zhelezny,et al.  Prediction of phase equilibria and thermodynamic properties of refrigerant/oil solutions , 2004 .

[4]  A. Yokozeki,et al.  Time-dependent behavior of gas absorption in lubricant oil , 2002 .

[5]  A. Lucia,et al.  Binary refrigerant–oil phase equilibrium using the simplified SAFT equation , 2002 .

[6]  Maurizio Fermeglia,et al.  Thermodynamic properties of pure hydrofluorocarbons by a perturbed hard-sphere-chain equation of state , 1997 .

[7]  O. Lottin,et al.  Effects of synthetic oil in a compression refrigeration system using R410A. Part I: modelling of the whole system and analysis of its response to an increase in the amount of circulating oil , 2003 .

[8]  Review Article: A Critical Review of The Influence of Lubricants on the Heat Transfer and Pressure Drop of Refrigerants—Part II: Lubricant Influence on Condensation and Pressure Drop , 2005 .

[9]  S. Sandler,et al.  A Simplified SAFT Equation of State for Associating Compounds and Mixtures , 1995 .

[10]  M. M. Piñeiro,et al.  Modelling of PVT for some poly alkylene glycol lubricants using Sako–Wu–Prausnitz EOS , 2002 .

[11]  Manuel R. Conde,et al.  Estimation of thermophysical properties of lubricating oils and their solutions with refrigerants: An appraisal of existing methods , 1996 .

[12]  Lennart Vamling,et al.  The solubility of HCFC22, CFC114 and HFC152A in n‐hexadecane , 1996 .

[13]  A perturbed-hard-sphere-chain equation of state for phase equilibria of mixtures containing a refrigerant and a lubricant oil , 1999 .

[14]  N. Elvassore,et al.  Phase‐equilibria calculation by group‐contribution perturbed‐hard‐sphere‐chain equation of state , 2002 .

[15]  Maurizio Fermeglia,et al.  A perturbed hard sphere chain equation of state for applications to hydrofluorocarbons, hydrocarbons and their mixtures , 1998 .

[16]  E. Groll,et al.  Review Article: A Critical Review of the Influence of Lubricants on the Heat Transfer and Pressure Drop of Refrigerants, Part 1: Lubricant Influence on Pool and Flow Boiling , 2005 .

[17]  Sergio Leal Braga,et al.  A visual study of R-404A/oil flow through adiabatic capillary tubes , 2002 .

[18]  Reinhard Radermacher,et al.  Experimental investigation of oil retention in air conditioning systems , 2005 .

[19]  A. Yokozeki,et al.  Theoretical performances of various refrigerant-absorbent pairs in a vapor-absorption refrigeration cycle by the use of equations of state , 2005 .

[20]  Lennart Vamling,et al.  The solubility of HFC125, HFC134a, HFC143a and HFC152a in n-eicosane, n-hexadecane, n-tridecane and 2, 6, 10, 14-tetramethylpentadecane , 1997 .

[21]  Reinhard Radermacher,et al.  Modeling of Oil Retention in the Suction Line and Evaporator of Air-Conditioning Systems , 2006 .

[22]  Modélisation des équilibres liquide–vapeur, application aux mélanges d'huile et de fluides frigorigènes HFC , 2004 .

[23]  Åsa Wahlström,et al.  Solubility of HFC32, HFC125, HFC134a, HFC143a, and HFC152a in a pentaerythritol tetrapentanoate ester , 1999 .

[24]  Mitsuhiro Fukuta,et al.  Performance of compression/absorption hybrid refrigeration cycle with propane/mineral oil combination , 2002 .

[25]  Eric Winandy,et al.  Analysis of the oil return in a pair of scroll compressors working in parallel at part load , 2003 .

[26]  Mitsuhiro Fukuta,et al.  Foaming characteristics of an oil-refrigerant mixture , 1991 .

[27]  J. Grebner The Effects of Oil on the Thermodynamic Properties of Dichlorodifluoromethane (R-12) and Tetrafluoroethane (R-134a) , 1992 .

[28]  Sunil S. Mehendale,et al.  Vapor-liquid equilibrium for R-32 and R-410A mixed with a polyol ester: non-ideality and local composition modeling , 1999 .

[29]  A. Yokozeki,et al.  Solubility correlation and phase behaviors of carbon dioxide and lubricant oil mixtures , 2007 .

[30]  Tim R. Dickson,et al.  Modeling and experimental investigation of accumulators for automotive air conditioning systems , 2006 .

[31]  F. Meunier,et al.  Impact of refrigerant–oil solubility on an evaporator performances working with R-407C , 2003 .

[32]  M. Feidt,et al.  Proprits thermodynamiques et physiques des mlanges de fluides frigorignes et d'huiles , 1999 .

[33]  Lennart Vamling,et al.  Prediction of solubility for HFC working fluids in model substances for compressor oils , 1997 .

[34]  Javier F. Urchueguía,et al.  Test results of performance and oil circulation rate of commercial reciprocating compressors of different capacities working with propane (R290) as refrigerant , 2005 .

[35]  Chi-Chuan Wang,et al.  Vapor pressure of R-410A/oil and R-407C/oil mixtures , 2001 .

[36]  S. Sandler,et al.  Solubility and viscosity of refrigerant/lubricant mixtures: hydrofluorocarbon/alkylbenzene systems , 2002 .

[37]  A. Jacobi,et al.  Local composition modelling of the thermodynamic properties of refrigerant and oil mixtures , 1996 .

[38]  A. Yokozeki Solubility of Refrigerants in Various Lubricants , 2001 .

[39]  J. Parise,et al.  Experimental Study of Adiabatic Capillary Tubes: Critical Flow of Refrigerant/Oil Mixtures , 2001 .

[40]  T. Daubert,et al.  Estimation of Partial Molar Volume and Fugacity Coefficient of Components in Mixtures from the Soave and Peng-Robinson Equations of State , 1980 .

[41]  Description of the liquid–liquid equilibrium in binary and multicomponent CFC/lubricating oil mixtures by means of an extended Flory–Huggins model , 2000 .

[42]  J. Thome Comprehensive Thermodynamic Approach to Modelling Refrigerant–Lubricating Oil Mixtures , 1995 .

[43]  Jader R. Barbosa,et al.  Modeling absorption of pure refrigerants and refrigerant mixtures in lubricant oil , 2006 .

[44]  Carlos Segovia Fernández,et al.  Modeling of Gas Solubility Data for HFCs–Lubricant Oil Binary Systems by Means of the SRK Equation of State , 2003 .

[45]  N. Elvassore,et al.  A Cubic Equation of State with Group Contributions for the Calculation of Vapor−Liquid Equilibria of Mixtures of Hydrofluorocarbons and Lubricant Oils , 1999 .

[46]  José Luiz Gasche,et al.  Foam flow of oil-refrigerant R12 mixture in a small diameter tube , 2006 .

[47]  A. Ileri,et al.  Oil entrainment in vertical refrigerant piping , 2000 .

[48]  Vapour–liquid equilibrium measurements for binary mixtures of R32, R143a, R134a and R125 with a perfluoropolyether lubricant , 2003 .

[49]  T. Yanagisawa,et al.  Influences of miscible and immiscible oils on flow characteristics through capillary tube—part I: experimental study , 2003 .

[50]  Mahmood Moshfeghian,et al.  Prediction of refrigerant thermodynamic properties by equations of state : vapor liquid equilibrium behavior of binary mixtures , 1992 .

[51]  M. A. Monsalvo,et al.  Phase and viscosity behaviour of refrigerant–lubricant mixtures , 2005 .

[52]  Jose L. Reyes-Gavilan,et al.  A review of lubrication and performance issues in refrigeration systems using a HFC (R-134a) refrigerant , 1996 .