Giant Magnetoresistance Sensors: A Review on Structures and Non-Destructive Eddy Current Testing Applications

Non-destructive eddy current testing (ECT) is widely used to examine structural defects in ferromagnetic pipe in the oil and gas industry. Implementation of giant magnetoresistance (GMR) sensors as magnetic field sensors to detect the changes of magnetic field continuity have increased the sensitivity of eddy current techniques in detecting the material defect profile. However, not many researchers have described in detail the structure and issues of GMR sensors and their application in eddy current techniques for nondestructive testing. This paper will describe the implementation of GMR sensors in non-destructive testing eddy current testing. The first part of this paper will describe the structure and principles of GMR sensors. The second part outlines the principles and types of eddy current testing probe that have been studied and developed by previous researchers. The influence of various parameters on the GMR measurement and a factor affecting in eddy current testing will be described in detail in the third part of this paper. Finally, this paper will discuss the limitations of coil probe and compensation techniques that researchers have applied in eddy current testing probes. A comprehensive review of previous studies on the application of GMR sensors in non-destructive eddy current testing also be given at the end of this paper.

[1]  Kai Xu,et al.  A Novel Triple-Coil Electromagnetic Sensor for Thickness Measurement Immune to Lift-Off Variations , 2016, IEEE Transactions on Instrumentation and Measurement.

[2]  Philip J. Withers,et al.  Noncontact Characterization of Carbon-Fiber-Reinforced Plastics Using Multifrequency Eddy Current Sensors , 2009, IEEE Transactions on Instrumentation and Measurement.

[3]  H. S. Wolff,et al.  iRun: Horizontal and Vertical Shape of a Region-Based Graph Compression , 2022, Sensors.

[4]  Seyed Hossein Hesamedin Sadeghi,et al.  Output signal prediction of an open-ended rectangular waveguide probe when scanning cracks at a non-zero lift-off , 2010 .

[5]  J. A. Perez Benitez,et al.  Some Particularities of EC Crack Detection in Aluminum using an Asymmetrical GMR-Coil Configuration , 2015, IEEE Latin America Transactions.

[6]  Wen-long Zhu,et al.  New Method for Suppressing Lift-Off Effects Based on Hough Transform , 2009, 2009 International Conference on Measuring Technology and Mechatronics Automation.

[7]  Gui Yun Tian,et al.  Reduction of lift-off effects for pulsed eddy current NDT , 2005 .

[8]  A. Soper,et al.  Artificially intelligent 3D industrial inspection system for metal inspection , 1994, Proceedings of the IEEE Southwest Symposium on Image Analysis and Interpretation.

[9]  Weihong Zhou,et al.  Fatigue Crack Length Sizing Using a Novel Flexible Eddy Current Sensor Array , 2015, Sensors.

[10]  Chen Guoming,et al.  Analysis of the lift-off effect of a U-shaped ACFM system , 2013 .

[11]  H. Geirinhas Ramos,et al.  Characterization of Defects in Aluminum Plates Using GMR Probes and Neural Network Signal Processing , 2008 .

[12]  Xu Peng Eddy current crack extension direction evaluation based on neural network , 2012, 2012 IEEE Sensors.

[13]  Derk Jan Adelerhof,et al.  Robust giant magnetoresistance sensors , 2000 .

[14]  Stuart T. Smith,et al.  Giant magnetoresistance-based eddy-current sensor , 2001 .

[15]  Andrea Bernieri,et al.  A measurement system based on magnetic sensors for nondestructive testing , 2000, IEEE Trans. Instrum. Meas..

[16]  Bernard Dieny,et al.  Spin-valve effect in soft ferromagnetic sandwiches , 1991 .

[17]  M. Valentino,et al.  Eddy Current Technique Based on ${\rm HT}_{\rm c}$-SQUID and GMR Sensors for Non-Destructive Evaluation of Fiber/Metal Laminates , 2009, IEEE Transactions on Applied Superconductivity.

[18]  Zhang Xiaojuan,et al.  Giant magneto resistance based eddy-current testing system , 2014, 2014 IEEE Far East Forum on Nondestructive Evaluation/Testing.

[19]  L. Christophorou Science , 2018, Emerging Dynamics: Science, Energy, Society and Values.

[20]  L. S. Obrutsky,et al.  TRANSMIT-RECEIVE EDDY CURRENT PROBES , 2004 .

[21]  M. Enokizono,et al.  Non-Destructive Testing with Magnetic Sensor Using Rotational Magnetic Flux , 1992, IEEE Translation Journal on Magnetics in Japan.

[22]  H. Geirinhas Ramos,et al.  Liftoff insensitive thickness measurement of aluminum plates using harmonic eddy current excitation and a GMR sensor , 2012 .

[23]  Winncy Du,et al.  Design of a GMR sensor array system for robotic pipe inspection , 2010, 2010 IEEE Sensors.

[24]  Xingle Chen,et al.  Electrical conductivity measurement of ferromagnetic metallic materials using pulsed eddy current method , 2015 .

[25]  G. Mook,et al.  Deep Penetrating Eddy Currents and Probes , 2007 .

[26]  G. Tian,et al.  Simulation of Edge Cracks Using Pulsed Eddy Current Stimulated Thermography , 2011 .

[27]  Stuart S. P. Parkin,et al.  Giant Magnetoresistance in Magnetic Nanostructures , 1995 .

[28]  Jaap H. Heida,et al.  Evaluation of Non-Destructive Inspection Methods for Composite Aerospace Structures , 2011 .

[29]  Nevill Francis Mott,et al.  The Electrical Conductivity of Transition Metals , 1936 .

[30]  Luis S. Rosado,et al.  Eddy currents testing probe with magneto-resistive sensors and differential measurement , 2014 .

[31]  A. Lopes Ribeiro,et al.  Thickness measurement using transient eddy current techniques , 2011, 2011 IEEE International Instrumentation and Measurement Technology Conference.

[32]  Artur L. Ribeiro,et al.  GMR versus differential coils in velocity induced eddy current testing , 2014, 2014 IEEE International Instrumentation and Measurement Technology Conference (I2MTC) Proceedings.

[33]  Baldev Raj,et al.  Techniques for processing remote field eddy current signals from bend regions of steam generator tubes of prototype fast breeder reactor , 2011 .

[34]  Helena Geirinhas Ramos,et al.  An SVM approach with electromagnetic methods to assess metal plate thickness , 2014 .

[35]  Parkin,et al.  Oscillations in exchange coupling and magnetoresistance in metallic superlattice structures: Co/Ru, Co/Cr, and Fe/Cr. , 1990, Physical review letters.

[36]  Ibrahim Elshafiey,et al.  Gmr- and Gmi-Based Systems for Nondestructive Evaluation of Printed Circuit Board , 2007, J. Circuits Syst. Comput..

[37]  Cheng Susen,et al.  Impedance analyzing for planar eddy current probe array , 2011, International Conference on Information Science and Technology.

[38]  Yinzhao Lei,et al.  Excitation current waveform for eddy current testing on the thickness of ferromagnetic plates , 2014 .

[39]  Ruzlaini Ghoni,et al.  Defect Characterization Based on Eddy Current Technique: Technical Review , 2014 .

[40]  Surender Kumar Sharma,et al.  Exchange bias , 1999 .

[41]  Andreas Neubauer,et al.  Routes for GMR-Sensor Design in Non-Destructive Testing , 2012, Sensors.

[42]  H. Le Gall,et al.  Effect of annealing on the structural and magnetic properties of giant magnetostrictive multilayers , 2005 .

[43]  M. Y. Yusof,et al.  Advantages and Applications of Eddy Current Thermography Testing for Comprehensive and Reliable Defect Assessment , 2012 .

[44]  C. Cordier,et al.  Eddy-current non-destructive testing system for the determination of crack orientation , 2014 .

[45]  Paulo P. Freitas,et al.  Spin valve sensors , 2000 .

[46]  Zhiwei Zeng,et al.  Pulsed Eddy-Current Based Giant Magnetoresistive System for the Inspection of Aircraft Structures , 2010, IEEE Transactions on Magnetics.

[47]  Xinjun Wu,et al.  Probe lift-off compensation method for pulsed eddy current thickness measurement , 2014, Proceedings of 2014 3rd Asia-Pacific Conference on Antennas and Propagation.

[48]  Richard Binns,et al.  Analysis of the Liftoff Effect of Phase Spectra for Eddy Current Sensors , 2007, IEEE Transactions on Instrumentation and Measurement.

[49]  J. M. Hallen,et al.  Crack detection in steel using a GMR-based MFL probe with radial magnetization , 2013, CONIELECOMP 2013, 23rd International Conference on Electronics, Communications and Computing.

[50]  Artur Lopes Ribeiro,et al.  The Lift-Off Effect in Eddy Currents on Thickness Modeling and Measurement , 2013, IEEE Transactions on Instrumentation and Measurement.

[51]  Octavian Postolache,et al.  Detection and characterization of defects using GMR probes and artificial neural networks , 2011, Comput. Stand. Interfaces.

[52]  Lalita Udpa,et al.  Sensor-tilt invariance analysis for eddy current signals , 2012 .

[53]  Feilu Luo,et al.  Pulsed eddy current imaging and frequency spectrum analysis for hidden defect nondestructive testing and evaluation , 2011 .

[54]  R. S. Beech,et al.  Magnetic field sensors using GMR multilayer , 1994 .

[55]  Masato Enokizono,et al.  Non-destructive testing with magnetic sensor using rotational magnetic flux. , 1991 .

[56]  Reza Langari,et al.  Measurement and Instrumentation: Theory and Application , 2011 .

[57]  R. Weigel,et al.  Increasing the measurement accuracy of GMR current sensors through hysteresis modeling , 2008, 2008 IEEE International Symposium on Industrial Electronics.

[58]  Jongwoo Jun,et al.  Nondestructive evaluation of a crack on austenitic stainless steel using a sheet type induced current and a Hall sensor array , 2008 .

[59]  L.A.N.M. Lopez,et al.  Removing Eddy-Current probe wobble noise from steam generator tubes testing using Wavelet Transform , 2008 .

[60]  Apirat Siritaratiwat,et al.  Annealing effects on GMR multilayer films , 2000 .

[61]  Naiguang Lei,et al.  Nondestructive Inspection Using Rotating Magnetic Field Eddy-Current Probe , 2011, IEEE Transactions on Magnetics.

[62]  Eduardo Ramirez Pacheco,et al.  Some Particularities of EC Crack Detection in Aluminum using an Asymmetrical GMR-Coil Configuration , 2015 .

[63]  Gábor Vértesy,et al.  Detection of the Subsurface Cracks in a Stainless Steel Plate Using Pulsed Eddy Current , 2013 .

[64]  David G. Pettifor,et al.  Perspectives of giant magnetoresistance , 2001 .

[65]  Lalita Udpa,et al.  Rotating field eddy current (RoFEC)-probe for steam generator inspection , 2010 .

[66]  Lijun Xu,et al.  A simplified model for non-destructive thickness measurement immune to the lift-off effect , 2011, 2011 IEEE International Instrumentation and Measurement Technology Conference.

[67]  Satish S. Udpa,et al.  Rotating Field EC-GMR Sensor for Crack Detection at Fastener Site in Layered Structures , 2015, IEEE Sensors Journal.

[68]  Helena Geirinhas Ramos,et al.  Studies to optimize the probe response for velocity induced eddy current testing in aluminium , 2015 .

[69]  Wing Hong Lau,et al.  Extending the GMR Current Measurement Range with a Counteracting Magnetic Field , 2013, Sensors.

[70]  Guang Yang,et al.  Classification of pulsed eddy current GMR data on aircraft structures , 2010 .

[71]  Helena Geirinhas Ramos,et al.  Magnetic sensors assessment in velocity induced eddy current testing , 2015 .

[72]  R. W. Porto,et al.  Design and analysis of a GMR eddy current probe for NDT , 2013, 2013 Seventh International Conference on Sensing Technology (ICST).

[73]  A. Scholl,et al.  Direct observation of the alignment of ferromagnetic spins by antiferromagnetic spins , 2000, Nature.

[74]  Chong-Oh Kim,et al.  The Pulsed Eddy Current Differential Probe to Detect a Thickness Variation in an Insulated Stainless Steel , 2010 .

[75]  Krishnan Balasubramaniam,et al.  Optimum frequency variations with coil geometry and defects in tone burst eddy current thermography (TBET) , 2013 .

[76]  Francesco Carlo Morabito,et al.  A GMR–ECT based embedded solution for applications on PCB inspections , 2011 .

[77]  Gilles Fleury,et al.  Robust Estimation of Hidden Corrosion Parameters Using an Eddy Current Technique , 2010 .

[78]  Ahmed N. Abdalla,et al.  Defect Signal Analysis For Nondestructive Testing Assesment , 2016 .

[79]  Ming Liu,et al.  A Novel High Sensitivity Sensor for Remote Field Eddy Current Non-Destructive Testing Based on Orthogonal Magnetic Field , 2014, Sensors.

[80]  T. Jayakumar,et al.  Flexible GMR Sensor Array for Magnetic Flux Leakage Testing of Steel Track Ropes , 2012, J. Sensors.

[81]  Kenzo Miya,et al.  Optimized eddy current detection of small cracks in steam generator tubing , 1997 .

[82]  Luigi Ferrigno,et al.  Improving Performance of GMR Sensors , 2013, IEEE Sensors Journal.

[83]  Mouloud Feliachi,et al.  Inverse Problem in Nondestructive Testing Using Arrayed Eddy Current Sensors , 2010, Sensors.

[84]  George,et al.  Inverse spin-valve-type magnetoresistance in spin engineered multilayered structures. , 1994, Physical review letters.

[85]  T. Theodoulidis,et al.  Eddy-current interaction of a long coil with a slot in a conductive plate , 2005, IEEE Transactions on Magnetics.

[86]  Tatiana Strapacova,et al.  Detection capabilities evaluation of the advanced sensor types in Eddy Current Testing , 2013 .

[87]  A. Lopes Ribeiro,et al.  Open crack depth evaluation using eddy current methods and GMR detection , 2014, 2014 IEEE Metrology for Aerospace (MetroAeroSpace).

[88]  Marie-Helene Vaudaine,et al.  A new GMR sensor based on NiFe/Ag multilayers , 2000 .

[89]  Octavian Postolache,et al.  GMR array uniform eddy current probe for defect detection in conductive specimens , 2013 .

[90]  M. R. Parker,et al.  Design and fabrication of GMR multilayers with enhanced thermal stability , 1996 .

[91]  Y. D. Krampfner,et al.  Flexible substrate eddy current coil arrays : Review of progress in quantitative nondestructive evaluation, Williamsburg, Virginia (United States), 22–26 Jun. 1987. Vol. 7A, pp. 471–478. Edited by D.D. Thompson and D.E. Chimenti, Plenum Press, 1988 , 1990 .

[92]  Ivo Cap,et al.  Recent trends in electromagnetic non-destructive sensing , 2008 .

[93]  N. Takahashi,et al.  Electromagnetic Inspection Technique of Thickness of Nickel-Layer on Steel Plate Without Influence of Lift-Off Between Steel and Inspection Probe , 2010, IEEE Transactions on Magnetics.

[94]  Wang Chao,et al.  GMR based eddy current system for defect detection , 2013, 2013 IEEE 11th International Conference on Electronic Measurement & Instruments.

[95]  Zhiwei Zeng,et al.  EC-GMR Data Analysis for Inspection of Multilayer Airframe Structures , 2011, IEEE Transactions on Magnetics.

[96]  Gui Yun Tian,et al.  DEFECT CLASSIFICATION USING A NEW FEATURE FOR PULSED EDDY CURRENT SENSORS , 2005 .

[97]  Yinzhao Lei,et al.  Time-domain analytical solutions to pulsed eddy current field excited by a probe coil outside a conducting ferromagnetic pipe , 2014 .

[98]  Seyed Hossein Hesamedin Sadeghi,et al.  Suppressing sensor lift-off effects on cracks signals in surface magnetic field measurement technique , 2003, IEEE International Conference on Industrial Technology, 2003.

[99]  Helena Geirinhas Ramos,et al.  Evaluation of portable ECT instruments with positioning capability , 2012 .

[100]  William J. Shack,et al.  Steam generator tube integrity program , 1996 .

[101]  T. Theodoulidis,et al.  Interaction of an Eddy-Current Coil With a Right-Angled Conductive Wedge , 2010, IEEE Transactions on Magnetics.

[102]  Dibo Hou,et al.  Analytical modeling for transient probe response in pulsed eddy current testing , 2009 .

[103]  J. Kools,et al.  Exchange-biased spin-valves for magnetic storage , 1996 .

[104]  Masato Enokizono,et al.  Rotational magnetic flux sensor with neural network for non-destructive testing , 1993 .

[105]  M. S. Safizadeh,et al.  GAS PIPELINE CORROSION MAPPING USING PULSED EDDY CURRENT TECHNIQUE , 2011 .

[106]  Huang Shanshan,et al.  Development of characteristic test system for GMR sensor , 2012, 2012 8th IEEE International Symposium on Instrumentation and Control Technology (ISICT) Proceedings.

[107]  L. S. Obrutsky,et al.  Techniques for validating eddy current probes for inspecting CANDU steam generator tubes , 1998 .

[108]  Daniel Klaas,et al.  Recent Developments of Magnetoresistive Sensors for Industrial Applications , 2015, Sensors.

[109]  Gui Yun Tian,et al.  An approach to reduce lift-off noise in pulsed eddy current nondestructive technology , 2014 .

[110]  Etienne,et al.  Giant magnetoresistance of (001)Fe/(001)Cr magnetic superlattices. , 1988, Physical review letters.

[111]  Young Joo Kim,et al.  Eddy current probes of inclined coils for increased detectability of circumferential cracks in tubing , 2012 .

[112]  Walther Schwarzacher,et al.  Giant magnetoresistance in electrodeposited superlattices , 1993 .

[113]  Minhhuy Le,et al.  2-D vector field visualization of corrosion in a small-bore piping system using bobbin-type integrated Hall and GMR sensors arrays , 2014, 2014 IEEE Sensors Applications Symposium (SAS).

[114]  H. W. Wong,et al.  The role of leak-before-break in assessments of flaws detected in CANDU pressure tubes , 1990 .

[115]  Tiago Jorge Rocha,et al.  Current around a crack in an aluminum plate under nondestructive evaluation inspection , 2012, 2012 IEEE International Instrumentation and Measurement Technology Conference Proceedings.

[116]  Xinjun Wu,et al.  Assessment of wall thinning in insulated ferromagnetic pipes using the time-to-peak of differential pulsed eddy-current testing signals , 2012 .

[117]  Yang Li,et al.  Defect evaluation using the phase information of an EC-GMR sensor , 2014, 2014 IEEE International Instrumentation and Measurement Technology Conference (I2MTC) Proceedings.

[118]  Minhhuy Le,et al.  Bobbin-Type Solid-State Hall Sensor Array With High Spatial Resolution for Cracks Inspection in Small-Bore Piping Systems , 2012, IEEE Transactions on Magnetics.

[119]  C. Mandache,et al.  Study of Lift-Off Invariance for Pulsed Eddy-Current Signals , 2009, IEEE Transactions on Magnetics.

[120]  Feilu Luo,et al.  Reduction of Lift-Off Effects in Pulsed Eddy Current for Defect Classification , 2011, IEEE Transactions on Magnetics.

[121]  H. Fukutomi,et al.  Remote field eddy current technique applied to non-magnetic steam generator tubes , 2001 .

[122]  Feilu Luo,et al.  Designs of Slope Magnetic Flux Guides for 3-Axis Magnetic Sensor , 2013, IEEE Transactions on Magnetics.