Numerical and experimental investigation of damage severity estimation using Lamb wave–based imaging methods

In this article, estimation of crack size, shape, and orientation was investigated numerically and experimentally using Lamb waves. A hybrid global–local approach was used in conjunction with the imaging methods for the numerical simulation. The hybrid global–local approach allowed fast and efficient prediction of scattering wave signals for Lamb wave interaction with crack from various incident directions. The simulation results showed the directionality effect of the scattering wave signals and suggested an optimum transmitter–sensor configuration. Two imaging methods were used: one involves the synthetic time reversal concept and the other involves Gaussian distribution function. Both imaging methods show very good agreement during simulations. Experiments were designed and conducted based on the simulated results. A network of eight piezoelectric wafer active sensors was used to capture the scattering waves from the crack. Both the pitch-catch and pulse-echo experimental modes were used. The directionality effect of incident Lamb waves on the imaging results was studied. The effect of summation, multiplication, and combined algorithms for each imaging method was studied. It was found that both methods can successfully predict the crack size and orientation. An attempt was made to use these imaging methods for detecting and sizing smaller sized damage (1- to 3-mm-diameter hole). It was found that these methods can successfully localize the hole, but size estimation was a bit challenging because of the smaller dimensions. The scattering waves for various hole sizes were studied.