Simultaneous analysis and design based optimization for paper path and timing design of a high-volume printer

The design of a high-volume printer for professional use is rather complex. The design of the paper path and the timing of sheets is frequently reengineered as the design of the printer components progresses. This paper presents an optimization model for the combined paper path and timing design problem. The paper path is an optimal physical dimensioning problem, while the timing is an open-loop optimal control problem. The coupled optimization problem is formulated as a simultaneous analysis and design (SAND) problem using a direct transcription of the optimal control problem. Benefits of the chosen formulation for industrial application are the ease of setting up the optimization model for arbitrary printer configurations, and the short computation times. Results of an industrial case are presented.

[1]  Natalia Alexandrov,et al.  Comparative properties of collaborative optimization and other approaches to MDO , 1999 .

[2]  R. Haftka.  Simultaneous analysis and design , 1985 .

[3]  Masayoshi Tomizuka,et al.  Design requirements and reference trajectory generation for a copier paperpath , 2001, 2001 IEEE/ASME International Conference on Advanced Intelligent Mechatronics. Proceedings (Cat. No.01TH8556).

[4]  A. Galip Ulsoy,et al.  Sequential Co-Design of an Artifact and Its Controller Via Control Proxy Functions , 2013 .

[5]  Zouhaier Affi,et al.  Advanced mechatronic design using a multi-objective genetic algorithm optimization of a motor-driven four-bar system , 2007 .

[6]  A. Galip Ulsoy,et al.  Sequential co-design of an artifact and its controller via control proxy functions , 2013 .

[7]  J. Amerongen,et al.  Boderc : Model-based design of high-tech systems , 2006 .

[8]  James T. Allison,et al.  Multidisciplinary design optimization of dynamic engineering systems , 2013 .

[9]  David Wang,et al.  Simultaneous plant-controller design optimization of a two-link planar manipulator , 2006 .

[10]  Harvey Arellano-Garcia,et al.  EditorialSpecial issue on process optimization and control in chemical engineering and processing , 2007 .

[11]  Taketoshi Kawabe,et al.  Two-dimensional merging path generation using model predictive control , 2012, Artificial Life and Robotics.

[12]  Abdelhamid Chriette,et al.  A survey of multidisciplinary design optimization methods in launch vehicle design , 2012 .

[13]  J. Betts.  Survey of Numerical Methods for Trajectory Optimization , 1998 .

[14]  L. Biegler.  An overview of simultaneous strategies for dynamic optimization , 2007 .

[15]  Ajit Panesar,et al.  51st AIAA/ASME/ASCE/AHS/ASC structures, structural dynamics, and materials conference, Orlando, Florida , 2010 .

[16]  Wpmh Maurice Heemels,et al.  Effective industrial modeling : the example of Happy Flow , 2006 .

[17]  Qian Wang,et al.  Review of formulations for structural and mechanical system optimization , 2005 .

[18]  Jos C. M. Baeten,et al.  Model-Based Design of Paper Handling in Printers , 2012 .

[19]  Martin Krucinski.  Printer media path closed loop control , 2009, 2009 American Control Conference.

[20]  C. Hargraves,et al.  DIRECT TRAJECTORY OPTIMIZATION USING NONLINEAR PROGRAMMING AND COLLOCATION , 1987 .

[21]  G. G. Stokes.  "J." , 1890, The New Yale Book of Quotations.

[22]  Jaroslaw Sobieszczanski-Sobieski,et al.  OPTIMIZATION OF COUPLED SYSTEMS: A CRITICAL OVERVIEW OF APPROACHES , 1994 .

[23]  M. Steinbuch,et al.  A piecewise linear approach towards sheet control in a printer paper path , 2006, 2006 American Control Conference.

[24]  Jacobus E. Rooda,et al.  A classification of methods for distributed system optimization based on formulation structure , 2009 .

[25]  John E. Dennis,et al.  Problem Formulation for Multidisciplinary Optimization , 1994, SIAM J. Optim..

[26]  M. Heemels,et al.  Boderc: Model-based design of high-tech systems : A collaborative research project for multi-disciplinary design analysis of high-tech systems , 2007 .

[27]  Joaquim R. R. A. Martins,et al.  Multidisciplinary design optimization: A survey of architectures , 2013 .