Use of Proteases to Reduce Steep Time and SO2 Requirements in a Corn Wet-Milling Process

ABSTRACT To eliminate the diffusion barriers associated with enzyme addition during conventional steeping, we have developed a two-stage milling procedure to evaluate the effects of enzyme addition on corn wet milling. The current study compares the effects of the addition of commercially available enzyme preparations during conventional steeping to their comparable addition in the two-stage procedure. Results are presented in terms of yields of fiber, starch, germ, and gluten. The results demonstrate that the application of enzymes to the normal steeping step of wet milling is not an effective means of decreasing the steeping time or sulfur dioxide usage. Only when specific enzymes are added to the hydrated ground corn, using the modified two-stage procedure, are enzymes effective in decreasing the steeping time and sulfur dioxide requirements. The overall steeping time with the two-stage modified procedure ranges from 6 to 8 hr, representing a 67–83% reduction over the conventional process. The modified...

[1]  A. Macgregor,et al.  Hydrolysis of Barley Starch Granules by α-Glucosidases from Malt , 1994 .

[2]  S. Arai,et al.  Purification and Characterization of a Protease Occurring in Endosperm of Germinating Corn , 1977 .

[3]  M. M. Bradford A rapid and sensitive method for the quantitation of microgram quantities of protein utilizing the principle of protein-dye binding. , 1976, Analytical biochemistry.

[4]  M. Vaara,et al.  A Novel Enzyme Application for Corn Wet Milling , 1988 .

[5]  K. B. Hicks,et al.  An Improved Process for Isolation of Corn Fiber Gum , 1998 .

[6]  L. Walker,et al.  Activity studies of eight purified cellulases: Specificity, synergism, and binding domain effects , 1993, Biotechnology and bioengineering.

[7]  J. Krochta,et al.  MODIFICATION OF CORN WET‐MILLING STEEPING CONDITIONS TO REDUCE ENERGY CONSUMPTION , 1981 .

[8]  B. Henrissat,et al.  Synergism of Cellulases from Trichoderma reesei in the Degradation of Cellulose , 1985, Bio/Technology.

[9]  L. Johnson,et al.  Steeping maize in the presence of multiple enzymes. I, Static batchwise steeping , 1991 .

[10]  T. Cleveland,et al.  Inhibition of Plant-Pathogenic Fungi by a Corn Trypsin Inhibitor Overexpressed in Escherichia coli , 1999, Applied and Environmental Microbiology.

[11]  S. Serna-Saldívar,et al.  Effect of fiber degrading enzymes on wet milling and starch properties of different types of sorghums and maize , 1999 .

[12]  L. Johnson,et al.  STEEPING MAIZE IN THE PRESENCE OF MULTIPLE ENZYMES. II, CONTINUOUS CONUTERCURRENT STEEPING , 1991 .

[13]  E. J. Fox,et al.  A 100-g Laboratory Corn Wet-Milling Procedure , 1996 .

[14]  G. Reeck,et al.  Amino acid sequence and secondary structural analysis of the corn inhibitor of trypsin and activated Hageman Factor. , 1984, The Journal of biological chemistry.

[15]  R. Lewis Food Additives Handbook , 1989 .

[16]  D. Johnston,et al.  KINETIC MEASUREMENTS OF CELLULASE ACTIVITY ON INSOLUBLE SUBSTRATES USING DISODIUM 2,2′ BICINCHONINATE , 1998 .

[17]  S. Eckhoff,et al.  Starch recovery from steeped corn grits as affected by drying temperature and added commercial protease , 1991 .

[18]  N. Petersen Edible Starches and Starch-Derived Syrups , 1975 .

[19]  Y. Ghali,et al.  Factors Improving the Steeping Process of Corn Grains. Part II. Effect of Enzyme Addition , 1981 .

[20]  P. Reilly,et al.  Laboratory Wet Milling of Ensiled Corn Kernels , 1984 .

[21]  A. Hassanean,et al.  A New Method to Short the Steeping Period of Corn Grains , 1986 .

[22]  C. Rendleman,et al.  The impact of production innovations in the fuel ethanol industry , 1993 .