Assembly line balancing with parallel workstations and dead time

SUMMARY This paper presents a dynamic programming (DP) algorithm for solving an assembly line-balancing )ALB( problem with parallel workstations. Solutions represent a trade-off between the minimum number of stations required to achieve a balance and the cost of installing additional facilities. Both task costs and equipment costs are considered. A second feature of the algorithm is that it takes into account unproductive time during a cycle. The advantage of the DP approach is that it readily permits the recursive relationship associated with the serial ALB problem to be modified to accommodate the cost of paralleling. Solutions are obtained with an enumeration scheme that exploits known lower bounds. Two examples, and the results from a series of industry-based test problems, are presented to highlight the computations. In general, the algorithm performs well, but runs into trouble when the order strength of the underlying precedence graph is close to one or zero.