B-scan ultrasonic testing of rivets in multilayer structures based on short-time Fourier transform analysis

Abstract This paper proposes an ultrasonic testing system for inspection of pitting corrosion cracks in rivets of multilayer structures. The inspection operates in B-scan mode with an ultrasonic probe passing over the rivet head. The ultrasonic signal is analyzed in the frequency domain using the short-time Fourier transform. To analyze and evaluate the effectiveness of the system, B-scan data obtained by scanning a rivet head within ±1 mm from the rivet head center will be used and an algorithm to evaluate the existence of cracks in the rivet using B-scan data will be proposed. To evaluate the performance of the system, its probability of detection (POD) is analyzed. With the data obtained at a scanning speed of 6 mm/s, the system could detect artificial pitting corrosion cracks with areas of 47.28% of the rivet body cross-section area with 90/95% POD.

[1]  Lev A. Matveev,et al.  Elastic-wave modulation approach to crack detection: Comparison of conventional modulation and higher-order interactions , 2011 .

[2]  M. J. Garcia-Hernandez,et al.  Ultrasonic inspection system for powder metallurgy parts , 2013 .

[3]  Thomas W. Krause,et al.  Pulsed eddy current detection of cracks in F/A-18 inner wing spar without wing skin removal using Modified Principal Component Analysis , 2013 .

[4]  William R. Hendricks,et al.  The Aloha Airlines Accident — A New Era for Aging Aircraft , 1991 .

[5]  Baldev Raj,et al.  Short time Fourier transform analysis for understanding frequency dependent attenuation in austenitic stainless steel , 2013 .

[6]  Young-Ha Hwang,et al.  Nondestructive evaluation algorithm of fatigue cracks and far-side corrosion around a rivet fastener in multi-layered structures , 2016 .

[7]  Yunze He,et al.  Pulsed eddy current technique for defect detection in aircraft riveted structures , 2010 .

[8]  Pierre H. Brodeur,et al.  Investigation of laser generation of Lamb waves in copy paper , 1996 .

[9]  Ming J. Zuo,et al.  Denoising ultrasonic pulse-echo signal using two-dimensional analytic wavelet thresholding , 2012 .

[10]  Lee,et al.  The effect of pitting corrosion on fatigue life , 2000 .

[11]  Lapo Boschi,et al.  On measuring surface wave phase velocity from station-station cross-correlation of ambient signal , 2013 .

[12]  Minhhuy Le,et al.  Non-destructive evaluation of far-side corrosion around the multi-layered rivet by using the solid-state hall sensor array , 2014, 2014 IEEE Sensors Applications Symposium (SAS).

[13]  B. M. Hillberry,et al.  Initiation and shape development of corrosion-nucleated fatigue cracking , 2007 .

[14]  B. Sasi Development of Eddy Current Test Procedure for Non-destructive Detection of Fatigue Cracks and Corrosion in Rivets of Air-intake Structures , 2009 .

[15]  Susan Pitt,et al.  MULTIPLE-SITE AND WIDESPREAD FATIGUE DAMAGE IN AGING AIRCRAFT , 1997 .

[16]  V. V. Mikhalev,et al.  Detection of cracks under threads of studs of power equipment and drill pipes during ultrasonic testing , 2009 .

[17]  Minhhuy Le,et al.  Eddy Current Testing and Evaluation of Far-Side Corrosion Around Rivet in Jet-Engine Intake of Aging Supersonic Aircraft , 2014 .

[18]  Jennifer E. Michaels,et al.  An automated time-frequency approach for ultrasonic monitoring of fastener hole cracks , 2007 .

[19]  Volkan Y. Senyurek,et al.  Detection of cuts and impact damage at the aircraft wing slat by using Lamb wave method , 2015 .

[20]  Guang Yang,et al.  Classification of pulsed eddy current GMR data on aircraft structures , 2010 .

[21]  H. Kautz,et al.  Measurement of ultrasonic velocity using phase-slope and cross-correlation methods , 1985 .

[22]  Ming J. Zuo,et al.  Using ultrasonic pulse-echo B-scan signals for estimation of time of flight , 2013 .