Artificial Neural Networks Modeling to Reduce Industrial Air Pollution

Nitric acid production plants emit small amounts of nitrogen oxides (NOx) to the environment. As the regulatory authorities demand the reduction of the resulting air pollution, existing plants are looking for economical ways to comply with this demand. Several Artificial Neural Networks (ANN) models were trained from several months of operating plant data to predict the NOx concentration in the tail gas, and their total amount emitted the environment. The training of the ANN model was done by the Guterman-Boger algorithm set that generates a non-random initial connection weights, suggests a small number of hidden neurons, avoids, and escapes from, local minima encountered during the training. The ANN models gave small errors, 0.6% relative error on the NOx concentration prediction and 0.006 kg/hour on daily emission in the 20-45 kg NOx/hour range. Knowledge extraction from the trained ANN models revealed the underlying relationships between the plant operating variables and the NOx emission rate, especially the beneficial effect of cooling the absorbed gas and reticulating liquids in the absorption towers. Clustering the data by the patterns of the hidden neurons outputs of auto-associative ANN models of the same data revealed interesting insights.