Computer-aided prototyping of production flows for a virtual enterprise

This paper presents a logistics framework to cope with the problem of planning and control of production flows processed on a set of work cells distributed among component firms of a virtual enterprise (VE). The constraints theory framework is employed to study constraint-based production flow coordination rules. The article discusses relationships linking structural parameters (e.g. buffer capacity, machine tool efficiency, and automated storage/retrieval systems) of VE components with material flow control guaranteeing efficient completion of work orders, and specified by such parameters as batch delivery periods, work-in-process (WIP) and make-span. The results are summarized in the form of a performance evaluation scheme. Examples using a software package that implements the proposed flow coordination methodology are provided.

[1]  Damian Krenczyk,et al.  Flow Synchronisation of the Production Systems: The Distributed Control Approach 1 , 2001 .

[2]  Hans Kurt Tönshoff,et al.  Holonic Manufacturing - The Route to Autonomous and Cooperative Manufacturing Systems , 1998 .

[3]  Panganamala Ramana Kumar,et al.  Distributed scheduling of flexible manufacturing systems: stability and performance , 1994, IEEE Trans. Robotics Autom..

[4]  J. Szpytko,et al.  Intelligent manufacturing systems 2001 (IMS 2001) : a proceedings volume from the 6th IFAC Workshop, Poznan, Poland, 24-26 April 2001 , 2001 .

[5]  Marek B. Zaremba,et al.  An integrated methodology for modelling and prototyping repetitive production systems , 2000 .

[6]  Marek B. Zaremba,et al.  Scheduling the Repetitive Production: Constraints Propagation Approach , 2000 .

[7]  Marek B. Zaremba,et al.  Performance Evaluation for Concurrent Processing in Cyclic Systems , 1995 .

[8]  Soo-Hong Lee,et al.  A distributed, open, intelligent product data management system , 2001, Int. J. Comput. Integr. Manuf..

[9]  James F. Cox,et al.  The Constraints Management Handbook , 1996 .

[10]  Marek B. Zaremba,et al.  Logistics models in flexible manufacturing , 2000 .

[11]  Jr. Marcus P Meleton OPT-Fantasy or breakthrough? , 1986 .

[12]  Nico Vandaele An Integrated, Hierarchical Framework for Planning, Scheduling and Controlling Job Shops , 1997 .

[13]  Frank Leymann,et al.  Production Workflow: Concepts and Techniques , 1999 .

[14]  Stig Ulfsby Dynamic production scheduling , 1990 .

[15]  Marek B. Zaremba,et al.  Distributed flow control design for repetitive manufacturing processes , 1999 .

[16]  Charalampos Makatsoris,et al.  Distributed Capacity Analysis for Proactive Planning in Semiconductor Virtual Enterprises , 1997 .

[17]  Carlos Frederico Bremer,et al.  From an Opportunity Identification to its Manufacturing: a Reference Model for Virtual Enterprises , 2000 .

[18]  B. Kingsman,et al.  Production planning systems and their applicability to make-to-order companies , 1989 .

[19]  Thomas Rist,et al.  Interactive factory planning , 2000 .